Lochinvar 81 - 286 operation manual Natural gas, Propane Gas

Page 47

7 Gas connections (continued)

Installation & Operation Manual

￿WARNING

Use two wrenches when tightening gas piping at boiler (FIG. 7-3), using one wrench to prevent the boiler gas line connection from turning. Failure to support the boiler gas connection pipe to prevent it from turning could damage gas line components.

Natural gas:

Pipe sizing for natural gas

1. Refer to Table 7A for pipe length and diameter. Based on rated boiler input (divide by 1,000 to obtain cubic feet per hour).

Figure 7-3Inlet Pipe with Backup Wrench

a. Table 7A is only for natural gas with specific gravity 0.60 inches, with a pressure drop through the gas piping of 0.5 inches w.c.

b. For additional gas pipe sizing information, refer to ANSI Z223.1 (or B149.1 for Canadian installations).

Natural gas supply pressure requirements

1. Pressure required at the gas valve inlet pressure port:

• Maximum 14 inches w.c. with no flow (lockup) or with boiler on.

• Minimum 4 inches w.c. with gas flowing (verify during boiler startup).

2. Install 100% lockup gas pressure regulator in supply line if inlet pressure can exceed 14 inches w.c. at any time. Adjust lockup regulator for 14 inches w.c. maximum.

Propane Gas:

NOTICE

Maximum inlet gas pressure must not

exceed the value specified. Minimum

￿WARNING

Knight boilers are typically shipped ready to fire on natural gas. Check boiler rating plate to determine which fuel the boiler is set for. If set to natural gas, it may be converted to LP by installing an orifice (see page 13). In order to operate on LP gas, an orifice MUST BE installed. Failure to comply could result in severe personal injury, death, or substantial property damage.

value listed is for the purposes of input

adjustment.

Pipe sizing for propane gas

1.Contact gas supplier to size pipes, tanks, and 100% lockup gas pressure regulator.

Propane Supply Pressure Requirements

1.Adjust propane supply regulator provided by the gas supplier for 14 inches w.c. maximum pressure.

2.Pressure required at gas valve inlet pressure port:

Maximum 14 inches w.c. with no flow (lockup) or with boiler on.

Minimum 8 inches w.c. with gas flowing (verify during boiler startup).

￿ WARNING Ensure that the high gas pressure regulator is at least 6 - 10 feet upstream of the

appliance.

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Contents Models 81 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Knight Boiler How it worksModels 81 Model Knight Boiler =B=R Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Flooring and foundation Residential garage installationProvide air openings to room Vent and air pipingAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Leveling the boiler Prepare boilerRemove boiler from wood pallet Gas conversionsDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent, Sidewall Air Direct venting options Vertical VentPVC/CPVC vent piping materials Install vent and combustion air pipingRequirements for installation in Canada Installing vent and air pipingVent Pipe, and Fittings PVC/CPVC air intake/vent connectionsStainless steel vent Air inlet pipe materialsBoiler Flue Intake Air Adapter Termination Boiler FlueBoiler Removing from existing vent Optional room airLength Determine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionMultiple vent/air terminations Termination and fittingsDescription and usage Sidewall termination installationSidewall termination optional concentric vent 10 Concentric Multiventing sidewall terminations 12Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrations Multiple vent/air terminationsVertical termination optional concentric vent Vertical termination installationMultiventing vertical terminations 6Concentric Vent Roof InstallationConcentric Venting Arrangement Alternate vertical concentric venting10Existing Vent as a Chase Existing vent as a chaseHydronic piping Near boiler piping components Strainer Near boiler piping connectionsCirculator sizing Indirect water heatersMinimum Pipe Pump Size Grundfos FeetPressure ModelUP26-96 FC/VS IFC VS Stratos 1.25 3 x Variable speed pump setupVariable speed pump option 4Single Boiler Single Temperature Zoned with Circulators Number of Units 6Single Boiler Multiple Temperatures Number of Units Model Required Pipe Sizes MAY Substitute Number of Units Model 10Multiple Boilers Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet for 1/2 PSI Single Unit Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas Pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsLow gas pressure switch Outdoor temperature sensorLouver proving switch High gas pressure switchModBus Flow switchAlarm contacts Wiring of the cascadeManual Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Check for gas leaksCheck thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle Navigation Dial Knight boiler control moduleUser Access modesInstaller Call for Heat Information Dial Function See the Knight User’s Information Manual for Instructions Maintenance Maintenance and annual startupService technician Owner maintenanceCheck expansion tank MaintenanceFlue vent system and air piping Check water systemInspect boiler interior Address reported problemsClean condensate trap Inspect boiler areaCheck flame signal Check ignition ground wiringCheck all boiler wiring Check control settingsKit Part Component Number Description Cleaning boiler heat exchangerReview with owner Oiled bearing circulatorsPC Interface Diagrams2Wiring Diagram
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Manual 16 pages 57.5 Kb

81 - 286 specifications

Lochinvar 81 - 286 is a state-of-the-art boiler recognized for its efficiency and reliability in both residential and commercial applications. This high-performance heating solution is designed to meet the diverse needs of users while adhering to modern environmental standards.

One of the standout features of the Lochinvar 81 - 286 is its advanced condensing technology. This allows the unit to harness more heat from the combustion gases, significantly boosting its thermal efficiency. With an impressive efficiency rating of over 95%, users can expect lower energy bills and reduced carbon emissions, making this boiler an environmentally friendly choice.

The Lochinvar 81 - 286 incorporates a robust stainless steel heat exchanger that guarantees durability and longevity. This corrosion-resistant material not only prolongs the unit's life but also ensures consistent performance over time. Additionally, the heat exchanger’s design facilitates optimal heat transfer, further enhancing the boiler's efficiency.

In terms of control, the Lochinvar 81 - 286 features a user-friendly control interface that simplifies operation. The boiler is equipped with advanced modulation capabilities, allowing it to adjust its output based on real-time heating demands. This responsiveness reduces energy waste and optimizes comfort levels within the space it serves.

The boiler also supports a variety of installation configurations, providing flexibility for different building layouts. Its compact design allows for easy installation in restricted spaces, while versatile venting options facilitate integration into various systems.

Safety is a paramount consideration in the design of the Lochinvar 81 - 286. The unit comes with integrated safety features such as a built-in diagnostic system that alerts users to any potential issues before they escalate. This proactive technology helps in maintaining seamless operation and reducing downtime.

Finally, the Lochinvar 81 - 286 is compliant with the latest regulations and industry standards, ensuring that it meets the expectations of both consumers and environmental agencies. With its impressive combination of efficiency, durability, and advanced technology, the Lochinvar 81 - 286 stands out as a top choice for anyone seeking a high-performance heating solution. This boiler not only addresses the immediate needs of heating but also supports long-term sustainability initiatives, proving to be a wise investment for the future.