Lochinvar 81 - 286 operation manual Protection features

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11 Operating information

Ramp delay

For systems with lower flow, the SMART SYSTEM can limit the firing rate (when enabled) when a space heating call for heat starts, or when switching from a DHW call for heat to a space heating call for heat. There are six (6) limits that can be programmed, as well as six (6) time intervals corresponding to each limit. The sixth limit will also limit the firing rate for the rest of the call for heat.

Gradient limiting

If during operation of the boiler the outlet water temperature is rising too quickly, the control will reduce the firing rate to its lowest setting.

Outdoor air reset

With the outdoor air sensor connected, the control module will calculate the set points of the three (3) space heating demands based on the programmed reset curves. The installer can change the slope of the reset curves by several adjustable parameters. The user can limit the maximum set point for the system using the space heating set points.

Boost function

If outdoor air reset is active, and any space heating demand has been active continuously for a set period of time (time adjustable by installer) and there has been no DHW demands, the control will increase the set point of that demand by a fixed number of degrees (adjustable by installer). This process will continue until the space heating demand ends, the set point reaches the programmed set point or a maximum of 20 increases has occurred. Once the system heat demand is satisfied, the set point will revert to the value determined by the reset curve.

Night setback

The controller may be programmed to reduce the space heating and DHW set points during certain times each week. Seven different start and stop times may be programmed for the space heating setback and seven start and stop times for the DHW setback. Any night setback event scheduled within the next seven (7) days can be temporarily bypassed if desired.

Flame current support

To prevent nuisance shutdowns when the boiler is firing at minimum rates, the control will increase the firing rate when

Installation & Operation Manual

Protection features

Outlet temperature, flue temperature, and temperature rise limiting

The outlet temperature is monitored by the boiler outlet temperature sensor. When the outlet temperature exceeds 185°F, the unit will reduce the fan speed. If the outlet water temperature exceeds 195°F the control will shut the unit down until it cools off.

The control module monitors the flue temperature by a sensor located in the flue exhaust. If the flue temperature exceeds 215°F the control will reduce the maximum fan speed. If the flue temperature exceeds 240°F the control will shut the unit down. The unit will restart automatically once the flue temperature drops 25°F and the minimum off time has expired.

The control monitors the temperature difference between the inlet and the outlet sensor. If this difference exceeds 55°F the control will reduce the maximum fan speed. If the temperature difference exceeds 60°F the control will shut the unit down. The unit will restart automatically once the temperature difference has dropped below 55°F and the minimum off time has expired.

Freeze protection

DO NOT install the boiler in a room likely to freeze.

The following integral feature of the SMART SYSTEM control module provides some protection for the boiler only

--not for the system.

The SMART SYSTEM control module provides freeze-up protection as follows when the boiler water temperature drops below 45°F:

Below 45°F, the boiler and system pumps operate constantly.

Below 37°F, the boiler turns on.

Boiler and pumps turn off if boiler water temperature rises above 45°F.

Lower temperatures may be programmed for systems with anti-freeze solutions.

When system return temperatures NOTICE are maintained below the dew point,

condensation will form on the inside of the boiler jacket causing some internal sheet metal components to rust.

the flame signal drops too low.

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￿CAUTION

This feature of the SMART SYSTEM control module does not eliminate the possibility of freezing. The installation must still use recognized design, installation and maintenance practice to prevent freeze potential for the boiler and system.

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Contents Models 81 Contents When servicing boiler Please read before proceedingKnight Boiler How it works Stainless steel heat exchangerModels 81 Model Ratings Knight Boiler =B=R RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Vent and air piping Residential garage installationProvide air openings to room Flooring and foundationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Leveling the boilerGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstalling vent and air piping Install vent and combustion air pipingRequirements for installation in Canada PVC/CPVC vent piping materialsPVC/CPVC air intake/vent connections Vent Pipe, and FittingsAir inlet pipe materials Stainless steel ventBoiler Flue Intake Air Adapter Termination Boiler FlueBoiler Removing from existing vent Optional room airLength Vent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrationsTermination and fittings Multiple vent/air terminationsDescription and usage Sidewall termination installationSidewall termination optional concentric vent 10 Concentric 12Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations Multiple vent/air terminations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric vent6Concentric Vent Roof Installation Multiventing vertical terminationsAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase 10Existing Vent as a ChaseHydronic piping Near boiler piping components Indirect water heaters Near boiler piping connectionsCirculator sizing StrainerModel FeetPressure Minimum Pipe Pump Size GrundfosUP26-96 FC/VS IFC VS Stratos 1.25 3 x Variable speed pump setupVariable speed pump option 4Single Boiler Single Temperature Zoned with Circulators Number of Units 6Single Boiler Multiple Temperatures Number of Units Model Required Pipe Sizes MAY Substitute Number of Units Model 10Multiple Boilers Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasLength of Pipe in Straight Feet for 1/2 PSI Single Unit Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsHigh gas pressure switch Outdoor temperature sensorLouver proving switch Low gas pressure switchWiring of the cascade Flow switchAlarm contacts ModBusManual Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayStandby, ready to start a new cycle Knight boiler control module Navigation DialUser Access modesInstaller Call for Heat Information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician See the Knight User’s Information Manual for InstructionsCheck water system MaintenanceFlue vent system and air piping Check expansion tankInspect boiler area Address reported problemsClean condensate trap Inspect boiler interiorCheck control settings Check ignition ground wiringCheck all boiler wiring Check flame signalOiled bearing circulators Cleaning boiler heat exchangerReview with owner Kit Part Component Number DescriptionDiagrams PC Interface2Wiring Diagram
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81 - 286 specifications

Lochinvar 81 - 286 is a state-of-the-art boiler recognized for its efficiency and reliability in both residential and commercial applications. This high-performance heating solution is designed to meet the diverse needs of users while adhering to modern environmental standards.

One of the standout features of the Lochinvar 81 - 286 is its advanced condensing technology. This allows the unit to harness more heat from the combustion gases, significantly boosting its thermal efficiency. With an impressive efficiency rating of over 95%, users can expect lower energy bills and reduced carbon emissions, making this boiler an environmentally friendly choice.

The Lochinvar 81 - 286 incorporates a robust stainless steel heat exchanger that guarantees durability and longevity. This corrosion-resistant material not only prolongs the unit's life but also ensures consistent performance over time. Additionally, the heat exchanger’s design facilitates optimal heat transfer, further enhancing the boiler's efficiency.

In terms of control, the Lochinvar 81 - 286 features a user-friendly control interface that simplifies operation. The boiler is equipped with advanced modulation capabilities, allowing it to adjust its output based on real-time heating demands. This responsiveness reduces energy waste and optimizes comfort levels within the space it serves.

The boiler also supports a variety of installation configurations, providing flexibility for different building layouts. Its compact design allows for easy installation in restricted spaces, while versatile venting options facilitate integration into various systems.

Safety is a paramount consideration in the design of the Lochinvar 81 - 286. The unit comes with integrated safety features such as a built-in diagnostic system that alerts users to any potential issues before they escalate. This proactive technology helps in maintaining seamless operation and reducing downtime.

Finally, the Lochinvar 81 - 286 is compliant with the latest regulations and industry standards, ensuring that it meets the expectations of both consumers and environmental agencies. With its impressive combination of efficiency, durability, and advanced technology, the Lochinvar 81 - 286 stands out as a top choice for anyone seeking a high-performance heating solution. This boiler not only addresses the immediate needs of heating but also supports long-term sustainability initiatives, proving to be a wise investment for the future.