Lochinvar 81 - 286 Install vent and combustion air piping, PVC/CPVC vent piping materials

Page 16

Installation & Operation Manual

3 General venting

Install vent and combustion air piping

￿DANGER The Knight boiler must be vented and supplied with combustion and ventilation

air as described in this section. Ensure the vent and air piping and the combustion air supply comply with these instructions regarding vent system, air system, and combustion air quality. See also Section 1 of this manual.

Inspect finished vent and air piping thoroughly to ensure all are airtight and comply with the instructions provided and with all requirements of applicable codes.

Failure to provide a properly installed vent and air system will cause severe personal injury or death.

PVC/CPVC vent piping materials

￿WARNING Insulation should not be used on PVC or CPVC venting materials. The use of

insulation will cause increased vent wall temperatures, which could result in vent pipe failure.

Requirements for installation in Canada

1.

Installations must be made with a vent pipe system

 

certified to ULC-S636.

 

IPEX is an approved vent manufacturer in Canada

 

supplying vent material listed to ULC-S636.

2.

The first three (3) feet of plastic vent pipe from the

 

appliance flue outlet must be readily accessible for visual

 

inspection.

3.

The components of the certified vent system must not be

￿WARNING

NOTICE

￿WARNING

NOTICE

￿WARNING

16

Use only the materials listed in Table 3A for vent pipe, and fittings. Failure to comply could result in severe personal injury, death, or substantial property damage.

Installation must comply with local requirements and with the National Fuel Gas Code, ANSI Z223.1 for U.S. installations or CSA B149.1 for Canadian installations.

For closet and alcove installations, CPVC or stainless steel material MUST BE used in a closet/alcove structure. Failure to follow this warning could result in fire, personal injury, or death.

All PVC vent pipes must be glued, properly supported, and the exhaust must be pitched a minimum of a 1/4 inch per foot back to the boiler (to allow drainage of condensate).

This appliance requires a special venting system. The vent connection to the appliance must be made with the starter CPVC pipe section provided with the appliance if PVC/CPVC vent is to be used. For stainless steel venting use an adapter from Table 3B (page 19) that corresponds with the intended vent manufacturer to be used and discard the CPVC starter piece. The field provided vent fittings must be cemented to the CPVC pipe section using an “All Purpose Cement” suitable for PVC and CPVC pipe. Use only the vent materials, primer, and cement specified in this manual to make the vent connections. Failure to follow this warning could result in fire, personal injury, or death.

interchanged with other vent systems or unlisted

pipe/fittings. For concentric vent installations, the inner

vent tube must be replaced with field supplied certifiedvent

material to comply with this requirement.

4. The 3" Concentric Vent Kit available from Lochinvar (see

Section 4 – Sidewall Termination – Optional Concentric

Vent) and the 3" Concentric Vent Kit available from IPEX

are both approved for use on the Knight boiler. Both

kits are listed to the ULC-S636 standard for use in Canada.

￿ CAUTION

Improper installation of PVC or CPVC

 

systems may result in injury or death.

Installing vent and air piping

NOTICE

Use only cleaners, primers, and solvents that

are approved for the materials which are

 

joined together.

1.Work from the boiler to vent or air termination. Do not exceed the lengths given in this manual for the air or vent piping.

2.Cut pipe to the required lengths and deburr the inside and outside of the pipe ends.

3.Chamfer outside of each pipe end to ensure even cement distribution when joining.

4.Clean all pipe ends and fittings using a clean dry rag. (Moisture will retard curing and dirt or grease will prevent adhesion.)

5.Dry fit vent or air piping to ensure proper fit up before assembling any joint. The pipe should go a third to two-thirds into the fitting to ensure proper sealing after cement is applied.

Image 16
Contents Models 81 Contents When servicing boiler Please read before proceedingKnight Boiler How it works Stainless steel heat exchangerModels 81 Model Ratings Knight Boiler =B=R RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Residential garage installation Provide air openings to roomVent and air piping Flooring and foundationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Leveling the boilerGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstall vent and combustion air piping Requirements for installation in CanadaInstalling vent and air piping PVC/CPVC vent piping materialsPVC/CPVC air intake/vent connections Vent Pipe, and FittingsAir inlet pipe materials Stainless steel ventBoiler Boiler FlueBoiler Flue Intake Air Adapter Termination Length Optional room airRemoving from existing vent If using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrationsTermination and fittings Multiple vent/air terminationsSidewall termination optional concentric vent Sidewall termination installationDescription and usage 10 Concentric 12Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations Multiple vent/air terminations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric vent6Concentric Vent Roof Installation Multiventing vertical terminationsAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase 10Existing Vent as a ChaseHydronic piping Near boiler piping components Near boiler piping connections Circulator sizingIndirect water heaters StrainerFeet PressureModel Minimum Pipe Pump Size GrundfosVariable speed pump option Variable speed pump setupUP26-96 FC/VS IFC VS Stratos 1.25 3 x 4Single Boiler Single Temperature Zoned with Circulators Number of Units 6Single Boiler Multiple Temperatures Number of Units Model Required Pipe Sizes MAY Substitute Number of Units Model 10Multiple Boilers Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasCheck inlet gas supply Single Unit Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Low voltage connectionsOutdoor temperature sensor Louver proving switchHigh gas pressure switch Low gas pressure switchFlow switch Alarm contactsWiring of the cascade ModBusManual Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayStandby, ready to start a new cycle Knight boiler control module Navigation DialInstaller Access modesUser Call for Heat Information Dial Function Maintenance Maintenance and annual startup Service technicianOwner maintenance See the Knight User’s Information Manual for InstructionsMaintenance Flue vent system and air pipingCheck water system Check expansion tankAddress reported problems Clean condensate trapInspect boiler area Inspect boiler interiorCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerOiled bearing circulators Kit Part Component Number DescriptionDiagrams PC Interface2Wiring Diagram
Related manuals
Manual 16 pages 57.5 Kb

81 - 286 specifications

Lochinvar 81 - 286 is a state-of-the-art boiler recognized for its efficiency and reliability in both residential and commercial applications. This high-performance heating solution is designed to meet the diverse needs of users while adhering to modern environmental standards.

One of the standout features of the Lochinvar 81 - 286 is its advanced condensing technology. This allows the unit to harness more heat from the combustion gases, significantly boosting its thermal efficiency. With an impressive efficiency rating of over 95%, users can expect lower energy bills and reduced carbon emissions, making this boiler an environmentally friendly choice.

The Lochinvar 81 - 286 incorporates a robust stainless steel heat exchanger that guarantees durability and longevity. This corrosion-resistant material not only prolongs the unit's life but also ensures consistent performance over time. Additionally, the heat exchanger’s design facilitates optimal heat transfer, further enhancing the boiler's efficiency.

In terms of control, the Lochinvar 81 - 286 features a user-friendly control interface that simplifies operation. The boiler is equipped with advanced modulation capabilities, allowing it to adjust its output based on real-time heating demands. This responsiveness reduces energy waste and optimizes comfort levels within the space it serves.

The boiler also supports a variety of installation configurations, providing flexibility for different building layouts. Its compact design allows for easy installation in restricted spaces, while versatile venting options facilitate integration into various systems.

Safety is a paramount consideration in the design of the Lochinvar 81 - 286. The unit comes with integrated safety features such as a built-in diagnostic system that alerts users to any potential issues before they escalate. This proactive technology helps in maintaining seamless operation and reducing downtime.

Finally, the Lochinvar 81 - 286 is compliant with the latest regulations and industry standards, ensuring that it meets the expectations of both consumers and environmental agencies. With its impressive combination of efficiency, durability, and advanced technology, the Lochinvar 81 - 286 stands out as a top choice for anyone seeking a high-performance heating solution. This boiler not only addresses the immediate needs of heating but also supports long-term sustainability initiatives, proving to be a wise investment for the future.