Lochinvar 1, 000 through 2 Access to Components and Controls, Front Control Panel Locations

Page 35

the inner jacket and secondary heat exchanger chamber are also stainless steel. The stainless steel screws are identified by a sealing washer mounted on each screw. DO NOT mix stainless steel and standard plated fasteners when disassembling and reassembling the inner jacket sheet metal components. Standard plated fasteners may be damaged by the flue product condensate when used on the inner jacket assemblies.

Outer Jacket - The outer jacket assembly is constructed from steel, galvanized on both sides. The galvanized surface is specially prepared and phosphate coated to allow application of a multiple coat enamel paint process. This coating process ensures a long life from the jacket assembly.

ACCESS TO COMPONENTS AND CONTROLS

FIG. 46 Component and Auxiliary Controls Connections with Junction Box

FIG. 47 Front Control Panel Locations

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Image 35 Contents
IFB/IFW-i&s-05 WarrantySpecial Instructions To Owner Table of Contents Owner Warning Checking EquipmentDo not What to do if YOU Smell GASClearances from Combustible Construction Installation Procedure Location of UnitRecommended Service Clearances Table aCombustion Air Direct from Outside 500 in2 3226 cm2 667 in2 4303 cm2 000 in2 12,903 cm2 Table BMinimum Recommended Combustion AIR Supply to Mechanical RoomConstruction Air Filter Construction AIR FilterCategory IV Flue Pipe Sizes Construction AIR Filter Kits Table CVenting Table DVenting Guidelines for a Category IV Vent Category IV Positive Pressure Venting SystemCategory IV Venting Category IV Flue Pipe MaterialsExceed a maximum of 100 equivalent feet 30.5 m in length Drain Tee InstallationGeneral Category IV Vent Termination Clearances Vertical Venting Terminations Masonry Chimney InstallationsSidewall Vent Sidewall Venting TerminationsTable E Sidewall Vent Cap KitsDirect Vent INTELLI-VENT Systems Location of a Sidewall Vent TerminationLength of Air Inlet Pipe Table FDirect Vent and Intelli-Vent Flue Air Inlet Pipe Sizes Air InletCombined Combustion Air Inlet Points Vertical Direct Vent SystemsHorizontal Direct Vent Multiple Vertical Direct Vent InstallationsLocation of a Sidewall Air Inlet Cap Sidewall Combustion AIR InletTable G These are Multiple Horizontal Direct Vent InstallationsAir Inlet Sidewall Input Flue Pipe Btu/hr Size Table HCombined Air Inlet Points Maximum Length of an Intelli-Vent System500,000 SVK3026 Horizontal INTELLI-VENT with Vertical Combustion AIRAir Inlet Sidewall Input Flue Pipe Btu/hr Size Cap KitLocation of a Rooftop Air Inlet Cap Vertical Combustion Horizontal INTELLI-VENT AIR InletTable J Table L GAS Supply GAS Pressure TestTable K GAS ConnectionTable N Recommended Gas Pipe Size Single Appliance InstallationsMultiple Appliance Installations Gas Pipe Size Chart Table MChecking GAS Supply Pressure GAS Manifold Pressure AdjustmentInstall Piping to Control GAS PipingChecking Manifold GAS Pressure Water Connections Water ConnectionsMinimum Pipe Size Requirements Secondary Heat Exchanger Primary Heat ExchangerInlet and Outlet Connections Bypass Valve Synchronization Integral BypassBypass Initial Set-up of Maximum Water Flow Bypass Piping AssemblyIntegral Circulator Optional Intermittent Pump OperationBypass Operation Minimum Water TemperaturesBtu/hr Input Temperature Rise Table PGAS Train and Controls Water Flow SwitchTable Q LOW Water CutoffDiaphragm GAS Valve Ratio GAS Valve Relief ValveElectrical Connections Jacket AssemblyFront Control Panel Locations Access to Components and ControlsTransformer and Relay Locations Variable Frequency DriveExcel High GAS Pressure Switch LOW GAS Pressure Switch OptionalLOW AIR Pressure Switch Be used as a diagnostic indicator To Activate the Manual Override Temperature AdjustmentDefault Values Pre-programmed in the Excel Table SAccessing the SIX Changeable Points from Command Display Password FunctionConfiguring Command Display Table T Display Default ValuesSequencing Type Calculated Set PointTotal Run Time Set Point TempCommand Display Data Screen Hot Surface Igniter On Status PointsTable U Status Point Operational ModesOptional on Heating Boilers Only Outdoor Reset Function SelectionsEfficiency Optimized with Time Equalization Multiple Appliance InstallationsTable W Singly Terminated FTT Network Bus Topology SpecificationsInterfacing Multiple Appliances Additional Components Used to Interface Multiple Appliances Wire Termination for E-Bus ConnectionTypical Building Management System Diagram High Water Temperature Limit ControlIgnition Module Lockout Functions Service PartsHOT Surface Ignition System Table Z Diagnostic Status IndicationTable Y Ignition and Control TimingsTable AA OPERATION/DIAGNOSTIC LIGHTS, Resets and SwitchesIndicator BurnerCombustion Air Blower and Transition Chamber Combustion AIR BlowerCondensate Drain Location On Rear Condensate ManagementSystem Optional Table BBReplenishing the Neutralizer Condensate TestingCondensate Trap Installation Lighting Instructions Install Condensate TrapIgnition System Checkout To Turn OFF GAS to ApplianceHeat Transfer Process Sequence of OperationEnd of Sequence MaintenanceBurner Maintenance Burner Removal and CleaningLocation of Primary Heat Exchanger Burner Cleaning ProcedureSecondary Heat Exchanger Inspection Lubrication Freeze Protection Water Connections Heating Boilers only Heating Boiler InstallationsFreeze Protection for a Heating Boiler System If Required Water TreatmentCirculator Pump Operation Primary Loop Circulator Pump SpecificationsPiping Lengths Boiler Circulator Pump LimitationsPRIMARY/SECONDARY Boiler Piping Minimum Boiler Water TemperaturesBtu/hr Input Maximum Flow Boiler Temperature Rise Chart Table DDTable CC Maximum Flow for Heating BoilerPlacing the Boiler Operation TEMPERATURE/PRESSURE GaugeTypical Heating Boiler Installations Boiler Operation Installation with a Chilled Water SystemBoiler Operating Temperature Control Typical Water Heater Piping with Storage Tank Water Velocity ControlMaximum Flow Rate Btu/hr Input Table EETable FF Water Chemistry Single Water Heater Piping with Two Storage Tanks Piping Multiple Unit InstallationsCommon Manifold Table GGPump Operation Heat ExchangerTable HH Thermostat SettingsCathodic Protection Optional Relief ValveThermal Expansion Ladder Diagram PWM Wiring Diagram
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