Lochinvar 000 through 2, 1 warranty Maintenance, End of Sequence

Page 58

32.Rate of flue product movement is controlled by “V” Baffles on the heat exchanger to maximize heat transfer.

33.Heated products of combustion then pass over the Secondary Heat Exchanger to absorb additional heat.

34.Flue products pass into the flue collector and are exhausted from the unit.

End of Sequence

35.Set Point temperature is satisfied.

36.Power to the gas valves is turned off.

37.Combustion Air Blower ramps up to 100% speed and runs for a 30 second post purge timing and turns off.

38.Excel 10 is now in a standby mode waiting for the next “Call for Heat”.

NORMAL BURNER FLAME

ABNORMAL BURNER FLAME

MAINTENANCE

FIG. 76 Flame Pattern

Listed below are items that must be checked to ensure safe reliable operations. Verify proper operation after servicing.

CAUTION￿

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

A.EXAMINE THE VENTING SYSTEM at least once a year. Check more often in the first year to determine inspection interval. Check all joints and pipe connections for tightness, corrosion or deterioration. Flush the condensate drain hose with water to clean. Clean screens in the venting air intake system as required. Have the entire system, including the venting system, periodically inspected by a qualified service agency.

B.VISUALLY CHECK MAIN BURNER FLAMES at each start up after long shutdown periods or at least every six months. A burner viewport is located on the burner mounting flange.

WARNING￿

The area around the burner viewport is hot and direct contact could result in burns.

1.Normal Flame: A normal flame at 100% of burner input is blue, with slight yellow tips a well defined flame and no flame lifting.

2.Yellow Tip: Yellow tipping can be caused by blockage or partial obstruction of air flow to the burner.

3. Yellow Flames: Yellow flames can be caused by blockage of primary air flow to the burner or excessive gas input. This condition MUST be corrected immediately.

4.Lifting Flames: Lifting flames can be caused by over firing the burner, excessive primary air or high draft.

If improper flame is observed, examine the venting system, ensure proper gas supply and adequate supply of combustion and ventilation air.

C. FLUE GAS PASSAGEWAYS CLEANING

PROCEDURES:

Any sign of soot around the inner jacket, outer jacket, flue pipe connections, burner or in the areas between the fins on the copper heat exchanger indicates a need for cleaning. The following cleaning procedure must only be performed by a qualified serviceman or installer. Proper service is required to maintain safe operation. Properly installed and adjusted units seldom need flue cleaning.

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Contents Special Instructions To Owner WarrantyIFB/IFW-i&s-05 Table of Contents What to do if YOU Smell GAS Checking EquipmentDo not Owner WarningTable a Installation Procedure Location of UnitRecommended Service Clearances Clearances from Combustible ConstructionCombustion Air Direct from Outside AIR Supply to Mechanical Room Table BMinimum Recommended Combustion 500 in2 3226 cm2 667 in2 4303 cm2 000 in2 12,903 cm2Construction AIR Filter Construction Air FilterTable D Construction AIR Filter Kits Table CVenting Category IV Flue Pipe SizesCategory IV Flue Pipe Materials Category IV Positive Pressure Venting SystemCategory IV Venting Venting Guidelines for a Category IV VentGeneral Category IV Vent Termination Clearances Drain Tee InstallationExceed a maximum of 100 equivalent feet 30.5 m in length Masonry Chimney Installations Vertical Venting TerminationsSidewall Vent Cap Kits Sidewall Venting TerminationsTable E Sidewall VentLocation of a Sidewall Vent Termination Direct Vent INTELLI-VENT SystemsAir Inlet Table FDirect Vent and Intelli-Vent Flue Air Inlet Pipe Sizes Length of Air Inlet PipeVertical Direct Vent Systems Combined Combustion Air Inlet PointsMultiple Vertical Direct Vent Installations Horizontal Direct VentTable G Sidewall Combustion AIR InletLocation of a Sidewall Air Inlet Cap Multiple Horizontal Direct Vent Installations These areMaximum Length of an Intelli-Vent System Table HCombined Air Inlet Points Air Inlet Sidewall Input Flue Pipe Btu/hr SizeBtu/hr Size Cap Kit Horizontal INTELLI-VENT with Vertical Combustion AIRAir Inlet Sidewall Input Flue Pipe 500,000 SVK3026Vertical Combustion Horizontal INTELLI-VENT AIR Inlet Location of a Rooftop Air Inlet CapTable J GAS Connection GAS Supply GAS Pressure TestTable K Table LTable M Recommended Gas Pipe Size Single Appliance InstallationsMultiple Appliance Installations Gas Pipe Size Chart Table NGAS Piping GAS Manifold Pressure AdjustmentInstall Piping to Control Checking GAS Supply PressureChecking Manifold GAS Pressure Water Connections Water ConnectionsInlet and Outlet Connections Secondary Heat Exchanger Primary Heat ExchangerMinimum Pipe Size Requirements Integral Bypass Bypass Valve SynchronizationOptional Intermittent Pump Operation Bypass Piping AssemblyIntegral Circulator Bypass Initial Set-up of Maximum Water FlowTable P Minimum Water TemperaturesBtu/hr Input Temperature Rise Bypass OperationLOW Water Cutoff Water Flow SwitchTable Q GAS Train and ControlsRelief Valve Diaphragm GAS Valve Ratio GAS ValveJacket Assembly Electrical ConnectionsAccess to Components and Controls Front Control Panel LocationsVariable Frequency Drive Transformer and Relay LocationsLOW AIR Pressure Switch High GAS Pressure Switch LOW GAS Pressure Switch OptionalExcel Be used as a diagnostic indicator Table S Temperature AdjustmentDefault Values Pre-programmed in the Excel To Activate the Manual OverrideTable T Display Default Values Password FunctionConfiguring Command Display Accessing the SIX Changeable Points from Command DisplaySet Point Temp Calculated Set PointTotal Run Time Sequencing TypeCommand Display Data Screen Status Point Operational Modes Status PointsTable U Hot Surface Igniter OnOutdoor Reset Function Selections Optional on Heating Boilers OnlyMultiple Appliance Installations Efficiency Optimized with Time EqualizationInterfacing Multiple Appliances Singly Terminated FTT Network Bus Topology SpecificationsTable W Wire Termination for E-Bus Connection Additional Components Used to Interface Multiple AppliancesHigh Water Temperature Limit Control Typical Building Management System DiagramHOT Surface Ignition System Service PartsIgnition Module Lockout Functions Ignition and Control Timings Diagnostic Status IndicationTable Y Table ZBurner OPERATION/DIAGNOSTIC LIGHTS, Resets and SwitchesIndicator Table AACombustion AIR Blower Combustion Air Blower and Transition ChamberTable BB Condensate ManagementSystem Optional Condensate Drain Location On RearCondensate Trap Installation Condensate TestingReplenishing the Neutralizer Install Condensate Trap Lighting InstructionsTo Turn OFF GAS to Appliance Ignition System CheckoutSequence of Operation Heat Transfer ProcessMaintenance End of SequenceBurner Removal and Cleaning Burner MaintenanceBurner Cleaning Procedure Location of Primary Heat ExchangerSecondary Heat Exchanger Inspection Lubrication Freeze Protection Water Treatment Heating Boiler InstallationsFreeze Protection for a Heating Boiler System If Required Water Connections Heating Boilers onlyBoiler Circulator Pump Limitations Primary Loop Circulator Pump SpecificationsPiping Lengths Circulator Pump OperationMinimum Boiler Water Temperatures PRIMARY/SECONDARY Boiler PipingMaximum Flow for Heating Boiler Boiler Temperature Rise Chart Table DDTable CC Btu/hr Input Maximum FlowTypical Heating Boiler Installations TEMPERATURE/PRESSURE GaugePlacing the Boiler Operation Boiler Operating Temperature Control Installation with a Chilled Water SystemBoiler Operation Water Velocity Control Typical Water Heater Piping with Storage TankTable FF Table EEMaximum Flow Rate Btu/hr Input Water Chemistry Piping Multiple Unit Installations Single Water Heater Piping with Two Storage TanksHeat Exchanger Table GGPump Operation Common ManifoldThermostat Settings Table HHThermal Expansion Optional Relief ValveCathodic Protection Ladder Diagram PWM Wiring Diagram
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000, 000 through 2, 1 specifications

Lochinvar 1 is a remarkable achievement in the realm of modern technology and engineering. As a powerful and efficient water heater, it has been designed to cater to a wide range of residential and commercial needs. One of the standout features of Lochinvar 1 is its advanced heating technology, which incorporates a high-efficiency condensing design. This technology allows the unit to achieve impressive energy savings by maximizing heat transfer while minimizing energy consumption.

The Lochinvar 1 utilizes a stainless steel heat exchanger that enhances durability and corrosion resistance. This not only extends the lifespan of the unit but also ensures consistent performance over time. Coupled with a user-friendly control system, users can easily adjust settings and monitor performance, enhancing overall convenience and usability.

Another key characteristic of the Lochinvar 1 is its compact design, making it suitable for a variety of installation environments. Whether in a residential basement or a commercial utility room, the unit’s space-saving configuration allows for efficient use of available area without compromising on capability.

Safety features are integral to the Lochinvar 1, providing peace of mind for users. The unit is equipped with advanced monitoring systems that can detect irregularities and automatically shut down the system if necessary. This not only protects the equipment but also enhances the safety of the environment in which it operates.

In terms of performance, Lochinvar 1 boasts a high recovery rate, ensuring hot water is available on demand. This is particularly beneficial for settings with high water usage, allowing simultaneous operations without lag.

Moreover, the unit supports various venting options, offering flexibility during installation. Whether using traditional vertical venting or innovations like direct venting, Lochinvar 1 accommodates different building designs and local codes, making it highly versatile.

In conclusion, Lochinvar 1 epitomizes the melding of efficiency, reliability, and user-friendly technology. With its high-performance features, robust safety systems, and adaptable installation options, it stands out as a forefront player in the water heating industry, meeting the diverse needs of today's consumers and businesses alike.