Lochinvar 000, 1 Table Y, Ignition and Control Timings, Table Z, Diagnostic Status Indication

Page 50

Diagnostic Status Indication

The ignition module has an LED that indicates the status of the ignition safety circuits. The flashing operation of this LED indicates the diagnostic status of the ignition control module. The following listing gives the flashing diagnostic status codes as signaled by the ignition module.

D. C. MICROAMP METER

IGNITION

MODULE

FIG. 65 Flame Current Measurement on the HSI Module

TABLE - Y

Ignition and Control Timings

Proven Pilot Hot Surface Ignition System Pre-purge Time

15 Seconds

Hot Surface Igniter Heat-up Time

25 - 35 Seconds

Main Burner Flame Establishing Period

4 Seconds

Failure Response Time

0.8 Seconds at < 0.5 µA flame current

Post-purge Time

30 Seconds

 

TABLE - Z

 

Ignition Module Status LED Diagnostic Codes

Code Sequence

Condition

 

 

Constant ON

System OK, no faults present.

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Constant OFF

Possible control fault, check power; LED may be defective, do not replace control if all operational

 

sequences function properly - see Trouble Shooting Guide.

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One Flash

Low air, check air pressure switch and hoses to pressure sensing points, blower start-up/proving

 

blower, venting and sealing of pressurized chamber. Note: Brief flashing normal on blower startup.

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Two Flashes

Flame without call for heat, check for a gas valve stuck in the open position, air, venting, burners and

 

the combustion process. Blower will remain on.

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Three Flashes

Lockout due to flame failure, push reset button on inner control panel after correcting ignition problem.

 

Initial heater start up without properly bleeding air from the gas line may require multiple reset

 

functions to achieve proper ignition.

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Four Flashes

Igniter failure, igniter will not maintain minimum 2.7 amp current draw, caused by low voltage, bad

 

wiring/continuity, high resistance or igniter failure.

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Five Flashes

Power supply problem, check for low supply voltage or transformer output less than 18 VAC.

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Six Flashes

Replace ignition module, internal fault.

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Image 50 Contents
IFB/IFW-i&s-05 WarrantySpecial Instructions To Owner Table of Contents What to do if YOU Smell GAS Checking EquipmentDo not Owner WarningTable a Installation Procedure Location of UnitRecommended Service Clearances Clearances from Combustible ConstructionCombustion Air Direct from Outside AIR Supply to Mechanical Room Table BMinimum Recommended Combustion 500 in2 3226 cm2 667 in2 4303 cm2 000 in2 12,903 cm2Construction AIR Filter Construction Air FilterTable D Construction AIR Filter Kits Table CVenting Category IV Flue Pipe SizesCategory IV Flue Pipe Materials Category IV Positive Pressure Venting SystemCategory IV Venting Venting Guidelines for a Category IV VentExceed a maximum of 100 equivalent feet 30.5 m in length Drain Tee InstallationGeneral Category IV Vent Termination Clearances Masonry Chimney Installations Vertical Venting TerminationsSidewall Vent Cap Kits Sidewall Venting TerminationsTable E Sidewall VentLocation of a Sidewall Vent Termination Direct Vent INTELLI-VENT SystemsAir Inlet Table FDirect Vent and Intelli-Vent Flue Air Inlet Pipe Sizes Length of Air Inlet PipeVertical Direct Vent Systems Combined Combustion Air Inlet PointsMultiple Vertical Direct Vent Installations Horizontal Direct VentLocation of a Sidewall Air Inlet Cap Sidewall Combustion AIR InletTable G Multiple Horizontal Direct Vent Installations These areMaximum Length of an Intelli-Vent System Table HCombined Air Inlet Points Air Inlet Sidewall Input Flue Pipe Btu/hr SizeBtu/hr Size Cap Kit Horizontal INTELLI-VENT with Vertical Combustion AIRAir Inlet Sidewall Input Flue Pipe 500,000 SVK3026Vertical Combustion Horizontal INTELLI-VENT AIR Inlet Location of a Rooftop Air Inlet CapTable J GAS Connection GAS Supply GAS Pressure TestTable K Table LTable M Recommended Gas Pipe Size Single Appliance InstallationsMultiple Appliance Installations Gas Pipe Size Chart Table NGAS Piping GAS Manifold Pressure AdjustmentInstall Piping to Control Checking GAS Supply PressureChecking Manifold GAS Pressure Water Connections Water ConnectionsMinimum Pipe Size Requirements Secondary Heat Exchanger Primary Heat ExchangerInlet and Outlet Connections Integral Bypass Bypass Valve SynchronizationOptional Intermittent Pump Operation Bypass Piping AssemblyIntegral Circulator Bypass Initial Set-up of Maximum Water FlowTable P Minimum Water TemperaturesBtu/hr Input Temperature Rise Bypass OperationLOW Water Cutoff Water Flow SwitchTable Q GAS Train and ControlsRelief Valve Diaphragm GAS Valve Ratio GAS ValveJacket Assembly Electrical ConnectionsAccess to Components and Controls Front Control Panel LocationsVariable Frequency Drive Transformer and Relay LocationsExcel High GAS Pressure Switch LOW GAS Pressure Switch OptionalLOW AIR Pressure Switch Be used as a diagnostic indicator Table S Temperature AdjustmentDefault Values Pre-programmed in the Excel To Activate the Manual OverrideTable T Display Default Values Password FunctionConfiguring Command Display Accessing the SIX Changeable Points from Command DisplaySet Point Temp Calculated Set PointTotal Run Time Sequencing TypeCommand Display Data Screen Status Point Operational Modes Status PointsTable U Hot Surface Igniter OnOutdoor Reset Function Selections Optional on Heating Boilers OnlyMultiple Appliance Installations Efficiency Optimized with Time EqualizationTable W Singly Terminated FTT Network Bus Topology SpecificationsInterfacing Multiple Appliances Wire Termination for E-Bus Connection Additional Components Used to Interface Multiple AppliancesHigh Water Temperature Limit Control Typical Building Management System DiagramIgnition Module Lockout Functions Service PartsHOT Surface Ignition System Ignition and Control Timings Diagnostic Status IndicationTable Y Table ZBurner OPERATION/DIAGNOSTIC LIGHTS, Resets and SwitchesIndicator Table AACombustion AIR Blower Combustion Air Blower and Transition ChamberTable BB Condensate ManagementSystem Optional Condensate Drain Location On RearReplenishing the Neutralizer Condensate TestingCondensate Trap Installation Install Condensate Trap Lighting InstructionsTo Turn OFF GAS to Appliance Ignition System CheckoutSequence of Operation Heat Transfer ProcessMaintenance End of SequenceBurner Removal and Cleaning Burner MaintenanceBurner Cleaning Procedure Location of Primary Heat ExchangerSecondary Heat Exchanger Inspection Lubrication Freeze Protection Water Treatment Heating Boiler InstallationsFreeze Protection for a Heating Boiler System If Required Water Connections Heating Boilers onlyBoiler Circulator Pump Limitations Primary Loop Circulator Pump SpecificationsPiping Lengths Circulator Pump OperationMinimum Boiler Water Temperatures PRIMARY/SECONDARY Boiler PipingMaximum Flow for Heating Boiler Boiler Temperature Rise Chart Table DDTable CC Btu/hr Input Maximum FlowPlacing the Boiler Operation TEMPERATURE/PRESSURE GaugeTypical Heating Boiler Installations Boiler Operation Installation with a Chilled Water SystemBoiler Operating Temperature Control Water Velocity Control Typical Water Heater Piping with Storage TankMaximum Flow Rate Btu/hr Input Table EETable FF Water Chemistry Piping Multiple Unit Installations Single Water Heater Piping with Two Storage TanksHeat Exchanger Table GGPump Operation Common ManifoldThermostat Settings Table HHCathodic Protection Optional Relief ValveThermal Expansion Ladder Diagram PWM Wiring Diagram
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