Lochinvar 000 through 2, 1 Horizontal Direct Vent, Multiple Vertical Direct Vent Installations

Page 16

VERTICAL COMBUSTION AIR INLET

Incorrect installation and/or location of the air inlet cap can allow

the discharge of flue products to be drawn into the combustion

 

 

 

 

 

 

 

 

 

process on the heater. This can result in incomplete combustion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and potentially hazardous levels of carbon monoxide in the flue

 

 

 

 

 

 

 

 

 

products. This will cause operational problems with the heater and

 

 

 

 

 

 

 

 

 

possible spillage of flue products that can cause personal injury,

 

 

 

 

 

 

 

 

 

death or property damage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multiple Vertical Direct Vent Installations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIG. 21 Air Inlet Cap for Rooftop Termination

The air inlet cap for the vertical roof top air inlet is assembled from components purchased locally. The air inlet cap consist of two 90° elbows installed at the point of termination for the air inlet pipe. The first 90° elbow is installed on the rooftop at the highest vertical point of the air inlet pipe and turned horizontal, the second 90° elbow is installed on the horizontal outlet of the first elbow and turned down. A 90° elbow and a 90° street elbow may be used to make this assembly. If a straight piece of pipe is used between the two elbows, it should not exceed 6" (150 mm) in length. The termination elbow on the air inlet must be located a minimum of 12" (0.30 m) above the roof or above normal levels of snow accumulation.

The point of termination for the combustion air inlet cap MUST be at least 3 feet (0.91 m) below the point of flue gas termination (vent cap) if it is located within a 10 foot (3.05 m) radius of the flue outlet. Use care to ensure that the 90° elbow assembly is properly installed on the air inlet pipe.

The combustion air inlet cap must not be installed closer than 10 feet (3.05 m) from an inside corner of an L-shaped structure.

The termination point of the combustion air inlet cap must be installed at least one foot (0.30 m) above the rooftop and above normal snow levels.

The combustion air cap assembly used MUST adequately protect the combustion air inlet from wind and weather.

The combustion air cap and flue gas outlet MUST be located on the same roof top surface and in the same pressure zone.

Combustion air supplied from outdoors must be free of contaminants (see Combustion and Ventilation Air). To prevent recirculation of flue products in to the combustion air inlet, follow all instructions in this section.

FIG. 22 Multiple Vertical Direct Vent Installations

The combustion air inlet caps for multiple appliance installations must maintain the minimum 3 foot (0.91 m) clearance below the closest vertical flue outlet if within 10 feet (3.05 m). Multiple flue outlet caps may be installed side by side and multiple air inlet caps may be installed side by side but the air inlet must always be at least 3 feet (0.91 m) below the closest flue outlet if the outlet is within 10 feet (3.05 m). All clearance and installation requirements in this section and the applicable portions of the general Category IV venting section must be maintained on multiple appliance installations.

HORIZONTAL DIRECT VENT

For venting flue products horizontally to the outdoors, follow all requirements in the installation instructions for sidewall venting. Termination point for the flue products must follow the clearance requirements in the Sidewall Vent Termination section of Category IV Venting.

A Horizontal Direct Vent System is installed with a Category IV flue and a separate combustion air pipe to the outdoors. The Direct Vent system terminates both the flue and air inlet in the same pressure zone. The flue outlet and combustion air intake must both terminate on the same sidewall.

Follow all requirements in the General Category IV Venting sections for proper installation and of venting flue products to the outdoors with a sidewall termination. All other general installation requirements must be followed.

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Contents Special Instructions To Owner WarrantyIFB/IFW-i&s-05 Table of Contents Checking Equipment Do notWhat to do if YOU Smell GAS Owner WarningInstallation Procedure Location of Unit Recommended Service ClearancesTable a Clearances from Combustible ConstructionCombustion Air Direct from Outside Table B Minimum Recommended CombustionAIR Supply to Mechanical Room 500 in2 3226 cm2 667 in2 4303 cm2 000 in2 12,903 cm2Construction AIR Filter Construction Air FilterConstruction AIR Filter Kits Table C VentingTable D Category IV Flue Pipe SizesCategory IV Positive Pressure Venting System Category IV VentingCategory IV Flue Pipe Materials Venting Guidelines for a Category IV VentGeneral Category IV Vent Termination Clearances Drain Tee InstallationExceed a maximum of 100 equivalent feet 30.5 m in length Masonry Chimney Installations Vertical Venting TerminationsSidewall Venting Terminations Table ESidewall Vent Cap Kits Sidewall VentLocation of a Sidewall Vent Termination Direct Vent INTELLI-VENT SystemsTable F Direct Vent and Intelli-Vent Flue Air Inlet Pipe SizesAir Inlet Length of Air Inlet PipeVertical Direct Vent Systems Combined Combustion Air Inlet PointsMultiple Vertical Direct Vent Installations Horizontal Direct VentTable G Sidewall Combustion AIR InletLocation of a Sidewall Air Inlet Cap Multiple Horizontal Direct Vent Installations These areTable H Combined Air Inlet PointsMaximum Length of an Intelli-Vent System Air Inlet Sidewall Input Flue Pipe Btu/hr SizeHorizontal INTELLI-VENT with Vertical Combustion AIR Air Inlet Sidewall Input Flue PipeBtu/hr Size Cap Kit 500,000 SVK3026Vertical Combustion Horizontal INTELLI-VENT AIR Inlet Location of a Rooftop Air Inlet CapTable J GAS Supply GAS Pressure Test Table KGAS Connection Table LRecommended Gas Pipe Size Single Appliance Installations Multiple Appliance Installations Gas Pipe Size ChartTable M Table NGAS Manifold Pressure Adjustment Install Piping to ControlGAS Piping Checking GAS Supply PressureChecking Manifold GAS Pressure Water Connections Water ConnectionsInlet and Outlet Connections Secondary Heat Exchanger Primary Heat ExchangerMinimum Pipe Size Requirements Integral Bypass Bypass Valve SynchronizationBypass Piping Assembly Integral CirculatorOptional Intermittent Pump Operation Bypass Initial Set-up of Maximum Water FlowMinimum Water Temperatures Btu/hr Input Temperature RiseTable P Bypass OperationWater Flow Switch Table QLOW Water Cutoff GAS Train and ControlsRelief Valve Diaphragm GAS Valve Ratio GAS ValveJacket Assembly Electrical ConnectionsAccess to Components and Controls Front Control Panel LocationsVariable Frequency Drive Transformer and Relay LocationsLOW AIR Pressure Switch High GAS Pressure Switch LOW GAS Pressure Switch OptionalExcel Be used as a diagnostic indicator Temperature Adjustment Default Values Pre-programmed in the ExcelTable S To Activate the Manual OverridePassword Function Configuring Command DisplayTable T Display Default Values Accessing the SIX Changeable Points from Command DisplayCalculated Set Point Total Run TimeSet Point Temp Sequencing TypeCommand Display Data Screen Status Points Table UStatus Point Operational Modes Hot Surface Igniter OnOutdoor Reset Function Selections Optional on Heating Boilers OnlyMultiple Appliance Installations Efficiency Optimized with Time EqualizationInterfacing Multiple Appliances Singly Terminated FTT Network Bus Topology SpecificationsTable W Wire Termination for E-Bus Connection Additional Components Used to Interface Multiple AppliancesHigh Water Temperature Limit Control Typical Building Management System DiagramHOT Surface Ignition System Service PartsIgnition Module Lockout Functions Diagnostic Status Indication Table YIgnition and Control Timings Table ZOPERATION/DIAGNOSTIC LIGHTS, Resets and Switches IndicatorBurner Table AACombustion AIR Blower Combustion Air Blower and Transition ChamberCondensate Management System OptionalTable BB Condensate Drain Location On RearCondensate Trap Installation Condensate TestingReplenishing the Neutralizer Install Condensate Trap Lighting InstructionsTo Turn OFF GAS to Appliance Ignition System CheckoutSequence of Operation Heat Transfer ProcessMaintenance End of SequenceBurner Removal and Cleaning Burner MaintenanceBurner Cleaning Procedure Location of Primary Heat ExchangerSecondary Heat Exchanger Inspection Lubrication Freeze Protection Heating Boiler Installations Freeze Protection for a Heating Boiler System If RequiredWater Treatment Water Connections Heating Boilers onlyPrimary Loop Circulator Pump Specifications Piping LengthsBoiler Circulator Pump Limitations Circulator Pump OperationMinimum Boiler Water Temperatures PRIMARY/SECONDARY Boiler PipingBoiler Temperature Rise Chart Table DD Table CCMaximum Flow for Heating Boiler Btu/hr Input Maximum FlowTypical Heating Boiler Installations TEMPERATURE/PRESSURE GaugePlacing the Boiler Operation Boiler Operating Temperature Control Installation with a Chilled Water SystemBoiler Operation Water Velocity Control Typical Water Heater Piping with Storage TankTable FF Table EEMaximum Flow Rate Btu/hr Input Water Chemistry Piping Multiple Unit Installations Single Water Heater Piping with Two Storage TanksTable GG Pump OperationHeat Exchanger Common ManifoldThermostat Settings Table HHThermal Expansion Optional Relief ValveCathodic Protection Ladder Diagram PWM Wiring Diagram
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000, 000 through 2, 1 specifications

Lochinvar 1 is a remarkable achievement in the realm of modern technology and engineering. As a powerful and efficient water heater, it has been designed to cater to a wide range of residential and commercial needs. One of the standout features of Lochinvar 1 is its advanced heating technology, which incorporates a high-efficiency condensing design. This technology allows the unit to achieve impressive energy savings by maximizing heat transfer while minimizing energy consumption.

The Lochinvar 1 utilizes a stainless steel heat exchanger that enhances durability and corrosion resistance. This not only extends the lifespan of the unit but also ensures consistent performance over time. Coupled with a user-friendly control system, users can easily adjust settings and monitor performance, enhancing overall convenience and usability.

Another key characteristic of the Lochinvar 1 is its compact design, making it suitable for a variety of installation environments. Whether in a residential basement or a commercial utility room, the unit’s space-saving configuration allows for efficient use of available area without compromising on capability.

Safety features are integral to the Lochinvar 1, providing peace of mind for users. The unit is equipped with advanced monitoring systems that can detect irregularities and automatically shut down the system if necessary. This not only protects the equipment but also enhances the safety of the environment in which it operates.

In terms of performance, Lochinvar 1 boasts a high recovery rate, ensuring hot water is available on demand. This is particularly beneficial for settings with high water usage, allowing simultaneous operations without lag.

Moreover, the unit supports various venting options, offering flexibility during installation. Whether using traditional vertical venting or innovations like direct venting, Lochinvar 1 accommodates different building designs and local codes, making it highly versatile.

In conclusion, Lochinvar 1 epitomizes the melding of efficiency, reliability, and user-friendly technology. With its high-performance features, robust safety systems, and adaptable installation options, it stands out as a forefront player in the water heating industry, meeting the diverse needs of today's consumers and businesses alike.