Lochinvar 1, 000 Installation with a Chilled Water System, Boiler Operating Temperature Control

Page 69

Boiler Operation

28.Turn the run/stop switch to the “RUN” position to start boiler operation.

29.Push the resets for low water level, high water temperature and flame failure.

30.Observe the boiler synchronization process before start-up of the boiler begins.

31.Boiler should begin the start-up process for the sequence of operation.

32.The boiler will fire at 50% of rated input on initial start-up and adjust input as required to meet system demand.

33.

The integral bypass valve will automatically

adjust

 

to maintain minimum inlet temperatures

to the

 

primary heat exchanger.

 

34.Ensure that inlet water temperature does not fall below the specified minimum for the boiler.

35.

Based on system demand, the

boiler may

run

for

 

an extended period of time at

a reduced

rate

of

 

input to maximize efficiency.

 

 

 

36.As system demand is satisfied, the burner will cycle off and the combustion air blower will run for a post purge operation before the boiler shuts down.

INSTALLATION WITH A

CHILLED WATER SYSTEM

EXPANSION

 

TANK

 

 

HEATING AND

 

COOLING COIL

GAS SUPPLY

PUMP

 

 

WATER

 

SUPPLY

 

CHILLER

FIG. 82 Installation with a Chilled Water System

Pipe refrigeration systems in parallel. Install duct coil downstream at the cooling coil. Where the hot water heating boiler is connected to a heating coil located in the air handling units which may be exposed to refrigeration air circulation, the boiler piping system must be equipped with flow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle. The coil must be vented at the high point and hot water from the boiler must enter the coil at this point. Due to the fast heating capacity of the boiler, it is not necessary to provide a ductstat to delay circulator operation. Also, omit thermostat flow checks as the boiler is cold when heating thermostat is satisfied. This provides greater economy over maintaining standby heat.

BOILER OPERATING

TEMPERATURE CONTROL

The operating temperature control for the boiler is the Excel 10 controller. It is located on the back side of the front control panel, behind the front access door. Access to adjust the temperature set point and other owner/operator adjustable points is made through the Command Display located on the front control panel. The sensing element for the operator is placed in a bulb well installed in the inlet connection to the boiler. The outlet sensor is located in a bulb well on the outlet side of the primary heat exchanger top header. Carefully observe the discharge water temperature on the initial boiler on cycles. The location of the temperature sensor may generally require a lower temperature set point on the operating control to achieve the desired discharge water temperature from the boiler. The return/inlet sensing element location allows a boiler to sustain longer burner on cycles.

The location of the operating sensor, inlet or outlet, is selectable from the screen on the Command Display.

The exact temperature set point is based on your system’s requirements. Set the control set point(s) to the desired operating water temperature. Observe the boiler discharge temperature after each set point adjustment to ensure proper operation.

The maximum set point for operation of a heating boiler is 220°F (104.4°C) on a standard Excel 10 control. The minimum temperature setting programmed into this standard Excel 10 control is 100°F (37.7°C).

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Contents Warranty Special Instructions To OwnerIFB/IFW-i&s-05 Table of Contents Do not Checking EquipmentWhat to do if YOU Smell GAS Owner WarningRecommended Service Clearances Installation Procedure Location of UnitTable a Clearances from Combustible ConstructionCombustion Air Direct from Outside Minimum Recommended Combustion Table BAIR Supply to Mechanical Room 500 in2 3226 cm2 667 in2 4303 cm2 000 in2 12,903 cm2Construction Air Filter Construction AIR FilterVenting Construction AIR Filter Kits Table CTable D Category IV Flue Pipe SizesCategory IV Venting Category IV Positive Pressure Venting SystemCategory IV Flue Pipe Materials Venting Guidelines for a Category IV VentDrain Tee Installation General Category IV Vent Termination ClearancesExceed a maximum of 100 equivalent feet 30.5 m in length Vertical Venting Terminations Masonry Chimney InstallationsTable E Sidewall Venting TerminationsSidewall Vent Cap Kits Sidewall VentDirect Vent INTELLI-VENT Systems Location of a Sidewall Vent TerminationDirect Vent and Intelli-Vent Flue Air Inlet Pipe Sizes Table FAir Inlet Length of Air Inlet PipeCombined Combustion Air Inlet Points Vertical Direct Vent SystemsHorizontal Direct Vent Multiple Vertical Direct Vent InstallationsSidewall Combustion AIR Inlet Table GLocation of a Sidewall Air Inlet Cap These are Multiple Horizontal Direct Vent InstallationsCombined Air Inlet Points Table HMaximum Length of an Intelli-Vent System Air Inlet Sidewall Input Flue Pipe Btu/hr SizeAir Inlet Sidewall Input Flue Pipe Horizontal INTELLI-VENT with Vertical Combustion AIRBtu/hr Size Cap Kit 500,000 SVK3026Location of a Rooftop Air Inlet Cap Vertical Combustion Horizontal INTELLI-VENT AIR InletTable J Table K GAS Supply GAS Pressure TestGAS Connection Table LMultiple Appliance Installations Gas Pipe Size Chart Recommended Gas Pipe Size Single Appliance InstallationsTable M Table NInstall Piping to Control GAS Manifold Pressure AdjustmentGAS Piping Checking GAS Supply PressureChecking Manifold GAS Pressure Water Connections Water ConnectionsSecondary Heat Exchanger Primary Heat Exchanger Inlet and Outlet ConnectionsMinimum Pipe Size Requirements Bypass Valve Synchronization Integral BypassIntegral Circulator Bypass Piping AssemblyOptional Intermittent Pump Operation Bypass Initial Set-up of Maximum Water FlowBtu/hr Input Temperature Rise Minimum Water TemperaturesTable P Bypass OperationTable Q Water Flow SwitchLOW Water Cutoff GAS Train and ControlsDiaphragm GAS Valve Ratio GAS Valve Relief ValveElectrical Connections Jacket AssemblyFront Control Panel Locations Access to Components and ControlsTransformer and Relay Locations Variable Frequency DriveHigh GAS Pressure Switch LOW GAS Pressure Switch Optional LOW AIR Pressure SwitchExcel Be used as a diagnostic indicator Default Values Pre-programmed in the Excel Temperature AdjustmentTable S To Activate the Manual OverrideConfiguring Command Display Password FunctionTable T Display Default Values Accessing the SIX Changeable Points from Command DisplayTotal Run Time Calculated Set PointSet Point Temp Sequencing TypeCommand Display Data Screen Table U Status PointsStatus Point Operational Modes Hot Surface Igniter OnOptional on Heating Boilers Only Outdoor Reset Function SelectionsEfficiency Optimized with Time Equalization Multiple Appliance InstallationsSingly Terminated FTT Network Bus Topology Specifications Interfacing Multiple AppliancesTable W Additional Components Used to Interface Multiple Appliances Wire Termination for E-Bus ConnectionTypical Building Management System Diagram High Water Temperature Limit ControlService Parts HOT Surface Ignition SystemIgnition Module Lockout Functions Table Y Diagnostic Status IndicationIgnition and Control Timings Table ZIndicator OPERATION/DIAGNOSTIC LIGHTS, Resets and SwitchesBurner Table AACombustion Air Blower and Transition Chamber Combustion AIR BlowerSystem Optional Condensate ManagementTable BB Condensate Drain Location On RearCondensate Testing Condensate Trap InstallationReplenishing the Neutralizer Lighting Instructions Install Condensate TrapIgnition System Checkout To Turn OFF GAS to ApplianceHeat Transfer Process Sequence of OperationEnd of Sequence MaintenanceBurner Maintenance Burner Removal and CleaningLocation of Primary Heat Exchanger Burner Cleaning ProcedureSecondary Heat Exchanger Inspection Lubrication Freeze Protection Freeze Protection for a Heating Boiler System If Required Heating Boiler InstallationsWater Treatment Water Connections Heating Boilers onlyPiping Lengths Primary Loop Circulator Pump SpecificationsBoiler Circulator Pump Limitations Circulator Pump OperationPRIMARY/SECONDARY Boiler Piping Minimum Boiler Water TemperaturesTable CC Boiler Temperature Rise Chart Table DDMaximum Flow for Heating Boiler Btu/hr Input Maximum FlowTEMPERATURE/PRESSURE Gauge Typical Heating Boiler InstallationsPlacing the Boiler Operation Installation with a Chilled Water System Boiler Operating Temperature ControlBoiler Operation Typical Water Heater Piping with Storage Tank Water Velocity ControlTable EE Table FFMaximum Flow Rate Btu/hr Input Water Chemistry Single Water Heater Piping with Two Storage Tanks Piping Multiple Unit InstallationsPump Operation Table GGHeat Exchanger Common ManifoldTable HH Thermostat SettingsOptional Relief Valve Thermal ExpansionCathodic Protection Ladder Diagram PWM Wiring Diagram
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000, 000 through 2, 1 specifications

Lochinvar 1 is a remarkable achievement in the realm of modern technology and engineering. As a powerful and efficient water heater, it has been designed to cater to a wide range of residential and commercial needs. One of the standout features of Lochinvar 1 is its advanced heating technology, which incorporates a high-efficiency condensing design. This technology allows the unit to achieve impressive energy savings by maximizing heat transfer while minimizing energy consumption.

The Lochinvar 1 utilizes a stainless steel heat exchanger that enhances durability and corrosion resistance. This not only extends the lifespan of the unit but also ensures consistent performance over time. Coupled with a user-friendly control system, users can easily adjust settings and monitor performance, enhancing overall convenience and usability.

Another key characteristic of the Lochinvar 1 is its compact design, making it suitable for a variety of installation environments. Whether in a residential basement or a commercial utility room, the unit’s space-saving configuration allows for efficient use of available area without compromising on capability.

Safety features are integral to the Lochinvar 1, providing peace of mind for users. The unit is equipped with advanced monitoring systems that can detect irregularities and automatically shut down the system if necessary. This not only protects the equipment but also enhances the safety of the environment in which it operates.

In terms of performance, Lochinvar 1 boasts a high recovery rate, ensuring hot water is available on demand. This is particularly beneficial for settings with high water usage, allowing simultaneous operations without lag.

Moreover, the unit supports various venting options, offering flexibility during installation. Whether using traditional vertical venting or innovations like direct venting, Lochinvar 1 accommodates different building designs and local codes, making it highly versatile.

In conclusion, Lochinvar 1 epitomizes the melding of efficiency, reliability, and user-friendly technology. With its high-performance features, robust safety systems, and adaptable installation options, it stands out as a forefront player in the water heating industry, meeting the diverse needs of today's consumers and businesses alike.
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