Crown Boiler KSZ065, KSZ150, KSZ125, KSZ200, KSZ175 Viii Indirect & Tankless Water Heater Piping

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VIII INDIRECT & TANKLESS WATER HEATER PIPING

INDIRECT WATER HEATER PIPING

All KSZ series boilers are equipped with tappings to permit the connection of a Crown Mega-Stor, or other indirect water heater. In this type of system, hot boiler water is drawn from below the water line and passed through the heat exchanger in the indirect water heater. This section describes boiler-side piping only. Refer to the indirect water heater instruction manual for domestic water piping. The components in this system and their functions are as follows:

1)Circulator - Mount the circulator as shown in Figure 12A. The circulator should be located as low and as close to the boiler as practical. Do not install valves, or other devices having a significant pressure drop, between the boiler and the circulator inlet. All piping between the boiler and the circulator inlet should be 1”, regardless of the size of the piping required in the rest of the system. See Figure 17 in Part X for wiring information.

2)“Y” Strainer - Install a “Y” strainer to prevent sediment from accumulating inside the indirect water heater.

3)Check Valve - Prevents gravity circulation through the indirect water heater when the boiler is responding to a call for heat.

4)Boiler Limit Control - Use a SPST break-on-rise temperature limit control such as the Honeywell L4006A. Do not set the limit above 180F as doing so may cause the boiler to steam when there is no call for heat. See Figure 17 for wiring information.

5)Valves and Unions - Install shut-off valves, drain valves, and unions in locations that will facilitate maintenance of the system. Do not install any valves between the boiler and circulator inlet.

FIGURE 12a: INDIRECTWATERHEATERBOILER-SIDEPIPING

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Contents Crown Table of Contents Product DescriptionIII Before Installing General SpecificationsIV Locating the Boiler Air for Combustion and VentilationSide View For Buildings of Other than Unusually Tight Construction Boiler Installed in Confined Space ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room Page VI Venting 109Minimum Recommended Breeching Chimney Size 1110VII System Piping 1211Piping Installation 1312Viii Indirect & Tankless Water Heater Piping Tanklessheaterpiping 1615 TanklessheaterpipingIX Fuel Line Piping 17161817 TWO-PIPE Gravity Feed System1918 Wiring 2019Indirect Water Heater Field Wiring 2120Feeder WIRINGMCDONNELL&MILLER#67LWCO 2322XI Start-up and Checkout 24232425 2526 XII Service and Maintenance 27262827 Tankless Heater Maintenance 2928Avoid Breathing Fiber Particulates and Dust 3029Installation Notes And Service Log 31303231 KEY # Description QTY. orPage 3433 KEY # DescriptionPage Rev 9