Crown Boiler KSZ200, KSZ150, KSZ125, KSZ175, KSZ120, KSZ065, KSZ090 Tankless Heater Maintenance, 2928

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IMPORTANT

CLEAN THE BOILER EVEN IF THERE ARE NO SIGNIFICANT SOOT DEPOSITS. FAILURE TO REMOVE ALL SULFUR AND ASH DEPOSITS ANNUALLY CAN CAUSE SEVERE CORROSION DAMAGE.

WHEN CLEANING THE REAR FLUE PASSAGE, BE CAREFUL NOT TO PUSH THE BRUSH TOO FAR BEYOND THE BOTTOM OF THE PINS. DOING SO MAY DAMAGE THE TARGET WALL.

3)Inspect the vent system:

a)Make sure that the vent system is free of obstructions and soot.

b)Make sure that all vent system supports are intact.

c)Inspect joints for signs of condensate or flue gas leakage.

d)Inspect venting components for corrosion or other deterioration. Replace any defective vent system components.

4)Service the oil burner:

a)Replace oil nozzle with identical make and model (see Table 3).

b)Inspect the electrodes. Replace if they are deteriorated. Make sure that the electrode position is set according to the burner manufacturer’s instructions.

c)Remove and clean fuel pump strainer.

d)Remove any accumulations of dust, hair, etc. from the air shutter, blower wheel, and other air handling parts of the burner.

5)Replace the fuel oil line filter element and gaskets.

6)Inspect all oil piping and fittings for kinks and leaks. Repair any found.

7)Inspect the system piping, tankless coil and tankless coil cover gaskets, and boiler plugs for water leaks. Repair any leaks found immediately.

8)Verify operation of relief valve by manually lifting lever; replace relief valve immediately if valve fails to relieve pressure.

9)Open fuel line shut-off valve(s) and restore electrical power to the boiler.

10)Fire the boiler and check it out using the procedure outlined in “Start-up and Checkout” . This must include checking the burner adjustments using instruments. Check for proper operation of all controls.

TANKLESS HEATER MAINTENANCE

During the warm months, make sure that the water level in the boiler is 23-1/2 to 25 inches above the floor. Failure to do this may result in inadequate hot water and/or steaming when there is no call for heat.

Maintain the mixing valve in accordance with the valve manufacturer’s instructions.

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Contents Crown Product Description Table of ContentsGeneral Specifications III Before InstallingAir for Combustion and Ventilation IV Locating the BoilerSide View For Buildings of Other than Unusually Tight Construction Boiler Installed in Confined Space ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room Page 109 VI Venting1110 Minimum Recommended Breeching Chimney Size1211 VII System Piping1312 Piping InstallationViii Indirect & Tankless Water Heater Piping Tanklessheaterpiping Tanklessheaterpiping 16151716 IX Fuel Line PipingTWO-PIPE Gravity Feed System 18171918 2019 Wiring2120 Indirect Water Heater Field WiringFeeder 2322 WIRINGMCDONNELL&MILLER#67LWCO2423 XI Start-up and Checkout2425 2526 2726 XII Service and Maintenance2827 2928 Tankless Heater Maintenance3029 Avoid Breathing Fiber Particulates and Dust3130 Installation Notes And Service LogKEY # Description QTY. or 3231Page KEY # Description 3433Page Rev 9