Crown Boiler KSZ175, KSZ150, KSZ125, KSZ200, KSZ120 III Before Installing, General Specifications

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TABLE 1a: GENERAL SPECIFICATIONS

 

 

Burner

DOE Heating

 

 

 

 

 

 

 

Number of

Input

Capacity

I=B=R Net

I=B=R Net

Dimensions (inches)

Boiler Model

Sections

(Gal/hr)

(Btu/hr)

Rating (Btu/hr)

Rating (Sq. ft)

"A"

 

"B"

"C"

KSZ065

3

0.65

78000

56000

233

16 1/2

8

5/16

6

KSZ075

3

0.75

90000

68000

283

16 1/2

8

5/16

6

KSZ100

3

1.00

119000

89000

370

16 1/2

8

5/16

6

KSZ090

4

0.90

108000

81000

338

21 1/2

10 13/16

7

KSZ125

4

1.25

149000

112000

467

21 1/2

10 13/16

7

KSZ150

4

1.50

177000

133000

554

21 1/2

10 13/16

7

KSZ120

5

1.20

144000

108000

450

26 1/2

13

5/16

8

KSZ175

5

1.75

207000

155000

646

26 1/2

13

5/16

8

KSZ200

5

2.00

235000

176000

733

26 1/2

13

5/16

8

TABLE1b:TANKLESSHEATERRATINGS

MODEL

RATING (gpm)

KSZ065

2.25

KSZ075

2.25

KSZ100

2.50

KSZ090

2.50

KSZ125

2.75

KSZ150

3.00

KSZ120

2.75

KSZ175

3.25

KSZ200

3.50

Notes:

1.Net Ratings are based on piping and pick-up allowances of 1.333.

2.Burner Capacity Rating, GPH is based on #2 oil with a Gross Heating Value equal to 140000 BTU/Gal.

3.Maximum Working Pressure, Steam -15 PSI.

4.Tankless heater ratings based on 40F inlet water, 140F outlet water, and 190F boiler water. Ratings are also based on 5 minute intermittent draws with

10minutes between draws.

IIIBefore Installing

1)Safe, reliable operation of this boiler depends upon installation by a professional heating contractor in strict accordance with this manual and the requirements of the authority having jurisdiction.

In the absence of an authority having jurisdiction, installation must be in accordance with this manual and the latest edition of Installation of Oil Burning Equipment (ANSI/NFPA31).

Where required by the authority having jurisdiction, this installation must conform to the latest edition of Standard for Controls and Safety Devices for Automatically Fired Boilers (ANSI/ASME CSD-1).

2)Make sure that a properly sized chimney is available which is in good condition. Consult the authority having jurisdiction, Part VI of this manual, and ANSI/NFPA31 for additional information on venting requirements.

Power (“Side Wall”) Venting - Important Note

Two problems arise when any oil-fired appliance is power vented:

1.There is sometimes an accelerated rate of soot buildup on the oil burner cad-cell, spinner etc.

2.There is a potential for severe damage to the side of the structure in the event that the boiler operates at a high smoke level. This can happen for many reasons, some of which are out of the control of both the installer and appliance manufacturer.

Crown Boiler Company recommends the use of a chimney to vent the KSZ series boilers. If a power venter must be used, it is the responsibility of the installer and power vent manufacturer to “engineer” the power vent system. CROWN BOILER

COMPANY WILL ASSUME NO RESPONSIBILITY FOR DAMAGE TO SIDING, ETC. FROM A POWER VENTED OIL-FIRED BOILER. THIS APPLIES REGARDLESS OF THE CAUSE OF THE SOOTING.

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Contents Crown Product Description Table of ContentsGeneral Specifications III Before InstallingAir for Combustion and Ventilation IV Locating the BoilerSide View For Buildings of Other than Unusually Tight Construction Boiler Installed in Confined Space ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room Page 109 VI Venting1110 Minimum Recommended Breeching Chimney Size1211 VII System Piping1312 Piping InstallationViii Indirect & Tankless Water Heater Piping Tanklessheaterpiping Tanklessheaterpiping 16151716 IX Fuel Line PipingTWO-PIPE Gravity Feed System 18171918 2019 Wiring2120 Indirect Water Heater Field WiringFeeder 2322 WIRINGMCDONNELL&MILLER#67LWCO2423 XI Start-up and Checkout2425 2526 2726 XII Service and Maintenance2827 2928 Tankless Heater Maintenance3029 Avoid Breathing Fiber Particulates and Dust3130 Installation Notes And Service LogKEY # Description QTY. or 3231Page KEY # Description 3433Page Rev 9