Crown Boiler KSZ090, KSZ150, KSZ125 For Buildings of Other than Unusually Tight Construction

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For Buildings of Other than Unusually Tight Construction

1)Determine whether the boiler is to be installed in a confined space - A confined space is defined as having a volume less than 50 cubic feet per 1000 BTU/hr input of all appliances installed in that space. To determine whether the boiler room is a confined space:

a.Total the input of all appliances in the boiler room in thousands of BTU/hr. Round the result to the next highest 1000 BTU/hr.

b.Find the volume of the room in cubic feet. The volume of the room in cubic feet is: Length (ft) x width (ft) x ceiling height (ft)

In calculating the volume of the boiler room, consider the volume of adjoining spaces only if no doors are installed between them. If doors are installed between the boiler room and an adjoining space, do not consider the volume of the adjoining space, even if the door is normally left open.

c.Divide the volume of the boiler room by the input in thousands of BTU/hr. If the result is less than 50, the boiler room is a confined space.

Example:

A KSZ090 and a water heater are to be installed in a room measuring 6 ft - 3 in x 7 ft with an 8 ft ceiling. The water heater has an input of 30000 BTU/hr:

Input of KSZ090 = 0.90 Gal/hr x 140000 BTU/Gal = 126000 BTU/hr

Total input in thousands of BTU/hr = (126000 BTU/hr + 30000 BTU/hr)/1000 = 156 Volume of room = 6.25 ft x 7 ft x 8 ft = 350 ft3

350/156 = 2.24. Since 2.24 is less than 50, the boiler room is a confined space.

2)Unconfined Space - Natural infiltration into the boiler room will normally provide adequate air for combustion and ventilation without additional louvers or openings into boiler room.

3)Confined Space - Provide two openings into the boiler room, one near the floor and one near the ceiling. The top edge of the upper opening must be within 12” of the ceiling and the bottom edge of the lower opening must be within 12” of the floor (Figure 4).

Each opening must have a free area of 1 square inch per 1000 BTU/hr input of all fuel burning appliances in the boiler room. The minimum opening dimension is 3 inches. Minimum opening free area is 100 square inches per opening.

If the total volume of both the boiler room and the room to which the openings connect is less than 50 cubic feet per 1000 BTU/hr of total appliance input, install a pair of identical openings into a third room. Connect additional rooms with openings until the total volume of all rooms is at least 50 cubic feet per 1000 BTU/hr of input.

The “free area” of an opening takes into account the blocking effect of mesh, grills, and louvers. Where screens are used, they must be no finer than ¼” (4 x 4) mesh.

For Buildings of Unusually Tight Construction:

1)Openings must be installed between the boiler room and the outdoors or a ventilated space, such as an attic or crawl space, which communicates directly with the outdoors.

2)Two openings are required. The top edge of the upper opening must be within 12 inches of the ceiling. The bottom edge of the lower opening must be within 12 inches of the floor.

3)Size openings and ducts as follows:

Vertical ducts or openings directly outdoors (Figure 5, Figure 6, and Figure 7) - Each opening must have a free cross sectional area of 1 square inch per 4000 BTU/hr of the total input of all fuel fired appliances in the boiler room but not less than 100 square inches. Minimum opening size is 3 inches.

Openings to outdoors via horizontal ducts (Figure 8) - Each opening must have a free cross sectional area of 1 square inch per 2000 BTU/hr of the total input of all fuel fired appliances in the boiler room but not less than 100 square inches. Minimum opening size is 3 inches.

The “free area” of an opening takes into account the blocking effect of mesh, grills, and louvers. Where screens are used, they must be no finer than ¼” (4 x 4) mesh.

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Contents Crown Table of Contents Product DescriptionIII Before Installing General SpecificationsIV Locating the Boiler Air for Combustion and VentilationSide View For Buildings of Other than Unusually Tight Construction Boiler Installed in Confined Space ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room Page VI Venting 109Minimum Recommended Breeching Chimney Size 1110VII System Piping 1211Piping Installation 1312Viii Indirect & Tankless Water Heater Piping Tanklessheaterpiping 1615 TanklessheaterpipingIX Fuel Line Piping 17161817 TWO-PIPE Gravity Feed System1918 Wiring 2019Indirect Water Heater Field Wiring 2120Feeder WIRINGMCDONNELL&MILLER#67LWCO 2322XI Start-up and Checkout 24232425 2526 XII Service and Maintenance 27262827 Tankless Heater Maintenance 2928Avoid Breathing Fiber Particulates and Dust 3029Installation Notes And Service Log 31303231 KEY # Description QTY. orPage 3433 KEY # DescriptionPage Rev 9