Burnham 81433101R16-1/10 manual II. Unpack Boiler, Do not drop boiler. Do not bump boiler jacket

II. Unpack Boiler

		4. Remove 4 hex nuts from bolts that attach hinges and
	CAUTION
		hinge spacers to left side of Tubesheet. Remove 4
		hex head cap screws that attach hinges to door.
Do not drop boiler. Do not bump boiler jacket
against floor.		5. Attach 2 hinge brackets & spacers to Tubesheet and
A.	REMOVE CRATE	2 hinge brackets to Door on right side of boiler. 3
		Holes in each Hinge Bracket must line up with 3
	1. Remove all fasteners at crate skid.	matching holes in Spacer, Tubesheet or Door. See
	2. Lift outside container and remove all other inside	Figure 3. Tighten hex nuts, bolts and screws by
		hand only.
	protective spacers and bracing. Remove vacuum	6. Replace door assembly. Hinge brackets attached to
	relief valve and miscellaneous trim bag containing
	safety/relief valve, and pipe fittings.	door must rest on top of hinge brackets attached to
B.		tubesheet. See Figure 3. Slide hinge pins through
	REMOVAL OF BOILER FROM SKID	hinges from top and install cotter pins. Close door
	1. Boiler is secured to base with 2 bolts, 1 at left front	and install 5/16" - 18 x 3" long hex head cap screws
		through flat washers and left side of door and into
	and 1 at right rear. Remove both bolts.	tapped holes in tubesheet. Tighten all hex nuts,
	2. Tilt boiler, "walk" boiler backward, and set rear	bolts and screws. When door is installed properly, it
		is parallel to Tubesheet when viewed from top and
	legs down on floor. Tilt boiler backward, pull skid	sides.
	forward and set front legs down on edge of skid.
	Install close nipple, tee, and plug in return coupling.	7. Bend sides of Jacket Wrapper down and attach 2
	See Section III and Figure 5. Point tee toward	Jacket Straps to 4 slots at bottom of Jacket Wrapper
	permanent return location.	sides with sheet metal screws. Install Rear Jacket
	3. Tilt boiler backward and remove skid. Be careful not	Box with 4 sheet metal screws. See Figure 22.
	to damage Burner or Jacket.	8. Connect wiring harness to burner Junction Box
C. DETERMINE PROPER HINGE LOCATION FOR		and install Honeywell R7184P Control, see Wiring
		Diagram, Figure 15 or 15A.
	BURNER SWING DOOR. Boiler is shipped with	Reconnect Swing Door Interlock.
	hinges on left side. Approximately 12 inches are	E. INSTALL BOILER CONTROL.
	required on the hinge side for burner clearance. If there
	will be less than 12 inches from left side of boiler to	1. Pull bulb and capillary tube out of hole in back of
	wall, move hinges to right side (refer to Paragraph D).
		control. Insert bulb in immersion well on top of
D. HINGE LOCATION CHANGE (if required) (refer to		boiler and secure control with set screw in control.
	Figure 3).	2. Secure flexible conduit to Jacket Wrapper side with
	1. Pull 2 halves of Burner Swing Door Interlock apart.	conduit clamp and sheet metal screw. Conduit must
		be on same side of boiler as Swing Door hinges.
	Swing Door Interlock is connected to T-T terminals
	on R7184P Control. Lift Honeywell R7184P Control	F. MOVE BOILER TO PERMANENT POSITION by
	off of Burner Junction Box and disconnect wiring	sliding or walking.
	harness from burner.	G. INSPECT FRONT AND REAR DOOR INSULATION
	2. Remove 8 sheet metal screws from jacket. Remove
		AND COMBUSTION CHAMBER LINER
	rear jacket box and bend both sides of Jacket
	Wrapper up, see Figure 22.	1. OPEN BURNER SWING DOOR on front of boiler.
		Use flashlight to inspect insulation secured to

3. Remove 2 (two) 5/16" - 18 x 3" long hex head cap	front and rear doors. Inspect ceramic fiber blanket
screws and flat washers from right side of door.
	secured to bottom of combustion chamber. Inspect
Remove 2 hairpin cotter pins and 2 hinge pins
	inner and outer door gaskets. Replace any damaged
from hinges on left side of door and remove Door
	pieces.
Assembly from boiler. Inspect Front and Rear Door
Insulation Pieces and Combustion Chamber Liner,
see Paragraph G.