Burnham 81433101R16-1/10 manual II. Unpack Boiler, Do not drop boiler. Do not bump boiler jacket

Page 7

II. Unpack Boiler

 

 

4. Remove 4 hex nuts from bolts that attach hinges and

 

CAUTION

 

hinge spacers to left side of Tubesheet. Remove 4

 

 

 

 

hex head cap screws that attach hinges to door.

Do not drop boiler. Do not bump boiler jacket

 

against floor.

5. Attach 2 hinge brackets & spacers to Tubesheet and

A.

REMOVE CRATE

2 hinge brackets to Door on right side of boiler. 3

 

 

Holes in each Hinge Bracket must line up with 3

 

1. Remove all fasteners at crate skid.

matching holes in Spacer, Tubesheet or Door. See

 

2. Lift outside container and remove all other inside

Figure 3. Tighten hex nuts, bolts and screws by

 

hand only.

 

protective spacers and bracing. Remove vacuum

6. Replace door assembly. Hinge brackets attached to

 

relief valve and miscellaneous trim bag containing

 

safety/relief valve, and pipe fittings.

door must rest on top of hinge brackets attached to

B.

 

tubesheet. See Figure 3. Slide hinge pins through

REMOVAL OF BOILER FROM SKID

hinges from top and install cotter pins. Close door

 

1. Boiler is secured to base with 2 bolts, 1 at left front

and install 5/16" - 18 x 3" long hex head cap screws

 

through flat washers and left side of door and into

 

and 1 at right rear. Remove both bolts.

tapped holes in tubesheet. Tighten all hex nuts,

 

2. Tilt boiler, "walk" boiler backward, and set rear

bolts and screws. When door is installed properly, it

 

is parallel to Tubesheet when viewed from top and

 

legs down on floor. Tilt boiler backward, pull skid

sides.

 

forward and set front legs down on edge of skid.

 

 

Install close nipple, tee, and plug in return coupling.

7. Bend sides of Jacket Wrapper down and attach 2

 

See Section III and Figure 5. Point tee toward

Jacket Straps to 4 slots at bottom of Jacket Wrapper

 

permanent return location.

sides with sheet metal screws. Install Rear Jacket

 

3. Tilt boiler backward and remove skid. Be careful not

Box with 4 sheet metal screws. See Figure 22.

 

 

 

to damage Burner or Jacket.

8. Connect wiring harness to burner Junction Box

C. DETERMINE PROPER HINGE LOCATION FOR

and install Honeywell R7184P Control, see Wiring

Diagram, Figure 15 or 15A.

 

BURNER SWING DOOR. Boiler is shipped with

Reconnect Swing Door Interlock.

 

hinges on left side. Approximately 12 inches are

E. INSTALL BOILER CONTROL.

 

required on the hinge side for burner clearance. If there

 

will be less than 12 inches from left side of boiler to

1. Pull bulb and capillary tube out of hole in back of

 

wall, move hinges to right side (refer to Paragraph D).

 

control. Insert bulb in immersion well on top of

 

 

D. HINGE LOCATION CHANGE (if required) (refer to

boiler and secure control with set screw in control.

 

Figure 3).

2. Secure flexible conduit to Jacket Wrapper side with

 

1. Pull 2 halves of Burner Swing Door Interlock apart.

conduit clamp and sheet metal screw. Conduit must

 

be on same side of boiler as Swing Door hinges.

 

Swing Door Interlock is connected to T-T terminals

 

 

 

on R7184P Control. Lift Honeywell R7184P Control

F. MOVE BOILER TO PERMANENT POSITION by

 

off of Burner Junction Box and disconnect wiring

sliding or walking.

 

harness from burner.

G. INSPECT FRONT AND REAR DOOR INSULATION

 

2. Remove 8 sheet metal screws from jacket. Remove

 

AND COMBUSTION CHAMBER LINER

 

rear jacket box and bend both sides of Jacket

 

 

 

Wrapper up, see Figure 22.

1. OPEN BURNER SWING DOOR on front of boiler.

 

 

Use flashlight to inspect insulation secured to

3. Remove 2 (two) 5/16" - 18 x 3" long hex head cap

front and rear doors. Inspect ceramic fiber blanket

screws and flat washers from right side of door.

secured to bottom of combustion chamber. Inspect

Remove 2 hairpin cotter pins and 2 hinge pins

inner and outer door gaskets. Replace any damaged

from hinges on left side of door and remove Door

pieces.

Assembly from boiler. Inspect Front and Rear Door

 

Insulation Pieces and Combustion Chamber Liner,

 

see Paragraph G.

 



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Contents 81433101R16-1/10 Price $3.00 Ledv SeriesImportant Information Read Carefully Page Table of Contents Water Content 6.1 gallons Pre-Installation Do not drop boiler. Do not bump boiler jacket II. Unpack BoilerAgainst floor Minimum Clearances to Combustible Materials III. Water Piping and Trim Page Page General Guidelines IV. Venting / Air Intake PipingIntake Terminal Location Vent Pipe Part NumbersVent Installation Vent Connector, Assembled Air Intake Installation Direct Vent only See Figure Page Electrical Electrical and Sequence of OperationsSequence of Operations Beckett Burner Schematic Wiring Diagram Page General VI. Oil PipingSingle-pipe Oil Lines Two-Pipe Oil Lines Two-Pipe InstallationIi. Display Always Inspect Installation Before Starting BurnerAdjusting Settings VII. System Start-upLED Error Codes Control Operating CharacteristicsBurner START-UP Remove Test Plug in Flue Collar Riello BF Burner SettingsInstall Pressure Gauge Check / Adjust OIL PressureHints on Combustion Simulate ignition failure Simulate power failureTest Controls Simulate flame failurePage Firetubes and Combustion Chamber Section Viii Service and CleaningBurner Low water cutoff if so equipped Avoid Breathing Fiber Particulates and Dust Ledv Boiler Trim & Controls IX. Repair PartsLedv Boiler Jacket & Insulation Ledv Bare Boiler Assembly PartsRepair KitVent Beckett Afii Oil Burner Repair Part Beckett Afii Burner Replacement Parts Service Record Low Water Cut Off Lwco on Hot Water Boilers Wiring of Typical LwcoLwco Location Limited Warranty

81433101R16-1/10 specifications

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