Ariston E-COMBI 24 30 38 manual Test function and combustion analysis, Checking the gas setting

Page 31

commissioning

Test function and combustion analysis

The boiler has two pressure taps to measure the combustion gas temperature, the combustive air and the concentrations of O2 and CO2 on the outside of the flue gas header.

To access these pressure taps, unscrew the screw which holds the blanking cover and its seal together.

50

Only a 2.5 key must be used

 

 

 

 

Minimum gas flow combustion analysis

 

 

 

 

 

 

Activate the test function at minimum power in either heating or

 

 

 

 

domestic hot water production.

 

 

 

 

 

 

 

 

Wait for the boiler to stabilise before carrying out the combustion

 

 

 

 

analyses. Check the CO2 value according to the table above.

 

 

 

 

 

Important: do not remove silencer 17

 

 

 

Checking the gas setting

 

 

N.B. When the combustion chamber is open, the CO2 value drops

To carry out analyses of combustion, the test function must be

by 0.3%.

 

 

 

 

 

 

If the values taken differ from the table, adjust the gas valve following

activated.

 

 

 

 

 

 

the procedure described below.

 

 

 

 

 

 

 

 

 

 

 

 

Maximum gas flow combustion analysis

 

To adjust the CO2 value, remove cap, adjust the CO2 content to ± 0.2 by

Activate the test function at the maximum heating power, pushing

turning setting screw 51 (4 mm allen key)

 

 

 

for 5 seconds the RESET until the yellow led 9 blinks (also 60°C led is

- unscrew to lower the CO2 value

 

 

 

lit to indicate that Chimney is at max. CH absolute) The rotate the CH

- tighten to increase the CO2 value

 

 

knob to the min., intermediate position or max position it’s possible

Set the content by turning the screw about a 1/4 of a turn then wait

to switch between min, max CH absolute and max DHW power

after each change for approximately 1 minute for the CO2 value to

(respectively the 40°C, 60°C and 80°C are lit to indicate the power

stabilise, then repeat.

 

 

 

 

 

level.

 

 

 

Once the settings and analyses are complete, exit test mode by

The function is automatically deactivated after 10 minutes or by

pressing Reset and reposition the blanking cover and its seal correctly.

pressing the RESET button.

 

 

 

 

 

 

 

 

 

Wait for the boiler to stabilise before carrying out the combustion

 

 

 

 

 

 

 

analyses. Check the CO2 value according to the table below.

 

 

 

 

 

 

 

Important: do not remove silencer 17

 

 

 

 

 

 

 

 

 

N.B. When the front combustion chamber panel is open, the CO2

 

 

 

 

 

 

 

value drops by 0.3%.

 

 

 

 

 

 

 

 

 

CO2

24

30

38

 

 

 

 

 

 

 

maximum

 

CO2 (%)

 

 

 

 

 

 

 

 

minimum

 

 

 

 

 

 

 

 

 

G20

9.0 ± 0.2

9.0 ± 0.2

9.4 ± 0.2

 

 

 

 

 

 

 

G31

10.7 ± 0.2

10.0 ± 0.2

10.6 ± 0.2

 

 

 

 

 

 

 

If the values taken differ from the table, adjust

 

 

 

Only a 4 key must be used

 

 

 

 

 

 

 

 

the gas valve following the procedure described

 

 

 

 

 

 

 

 

below.

 

 

 

 

 

24

 

30

 

38

Adjust the CO2

content to ± 0.2 by turning

Gas setting

 

 

 

 

 

G20

G31

G20

G31

G20

G31

setting screw 50 (2.5 mm allen key)

 

 

 

 

lower Wobbe index

 

 

 

 

 

 

 

- tighten to lower the CO2 value

 

45.67

70.69

45.67

70.69

45.67

70.69

15°C, 1013 mbar) (MJ/m3)

- unscrew to increase the CO2 value

NO

3.80

NO

4.50

NO

5.25

Set the content by turning the screw about a

gas valve restrictor(ø)

 

1/4 of a turn then wait after each change for

gas flow max/min

max D.H.W

2.65

1.94

3.17

2.33

4.02

2.95

approximately 1 minute for the CO2 value to

(15°C, 1013 mbar)

max C.H.

2.33

1.71

2.96

2.17

3.28

2.41

stabilise, then repeat.

 

(nat - m3/h) (GPL - kg/h) min

0.58

0.43

0.69

0.50

0.79

0.58

 

 

 

31

Image 31
Contents Combi 24/30/38 System24/30 Overview InstallationMaintenance Maintenance guideOverview To the InstallerBenchmark Scheme Symbols used on the data plate Advice for the installerCE labelling Personal injury caused by knocks, stumbling etc Safety regulationsNoisiness during operation Personal injury caused by falling from a heightControl panel Product descriptionOverall view Flue connector W. Flow switch Manual air ventMinimum clearances Overall DimensionsModel E-COMBI Technical DataModel E-SYSTEM Installation Boiler is equipped with a stainless steel heat exchanger Flushing and Water TreatmentSystem Controls LocationCondensate Discharge Connecting the boiler to the system Installing the BoilerMethod of positioning the boiler on the wall Is connected to the 3 bar safety relief valve Safety Valve Discharge and Condense Outlet Gas connectionConnection for Filling Loop Mbar Condensate trap Circuit filter Water circuit diagramManual air vent Burner Secondary heat exchanger Pressure relief valve By-passVertically from a terminal on the same wall Connecting the Flue180 2x Seals 60 / 100 Horizontal ContentsFitting the Coaxial Flue 4x ScrewsFitting the Coaxial Flue Ø 60 / 100 Vertical Fitting the 5 Flue Ø 80 / 125 Horizontal/verticalFitting the Twin Pipe Ø80 120 180 Combustion air intake from outside Table of flue gas exhaust duct lengthsType of air suction/flue gas exhaust ducting Exhaust-air m Type120 Power supply cableElectrical connections Peripheral unit connectionRoom Thermostat / Remote Clock Connection Connector TA on Terminal blockDisplay Electrical diagramCommissioning Filling of the DHW System Combi only Initial preparation Electricity supply Filling the Heating SystemAnalyse the combustion see First ignition operationMeasure the gas inlet pressure. standing + warming pressure Check the type of gas and change the gas if necessaryIrst ignition Setting Regulating the central heating ignition delayAdjust the central heating ignition delay Adjust the setting on the front panelMinimum gas flow combustion analysis Checking the gas settingGas setting Test function and combustion analysisBoiler protection devices Maintenance Tools Time Maintenance guideGeneral access MinOpen the control box as above Remove the fuse Control box access Tools Time MinElectrical unit Fuse Tools TimeDisplay P.C.B Tools Time Main P.C.B Tools TimeHydraulic Unit Right hand hydraulic block assemblyDraining Tools Time Way valve unit Tools TimePrimary water pressure sensor Tools Time Automatic air vent Tools TimePump Tools Time Filter Tools Time W. Flow Switch assembly E-COMBI Tools TimeSecondary Heat Exchanger E-COMBI Tools Time Left hand Hydraulic block assemblyUnscrew the condense trap from the condense body Condensate Trap Tools Safety valve TimeTemperature Sensor By-Pass Assembly Tools TimeChanger Manual Air vent Tools TimeMain Heat Exchanger Tools Time Isolate the gas supply. Remove the fourFan Burner unitElectrodes Spark generatorBurner Power Length VenturiFan Gas valve Central heating filter Annual Maintenance Plate heat exchangerBy-pass & Safety valve Flow switch operationError Fault finding Overheat InsufficientProbe problem Eeprom ErrorGAS Boiler System Commissioning Checklist Service 5 Date Service ProviderService 1 Date Service 3 DateShort List 420010275800