Ariston E-COMBI 24 30 38 manual GAS Boiler System Commissioning Checklist

Page 53

maintenance guide

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.

Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.

Customer Name

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Telephone Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Address

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler Make and Model

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler Serial Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commissioned by (print name)

CORGI ID Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Company Name

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Telephone Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Company Address

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Commissioning Date

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To be completed by the customer on receipt of a Building Regulations Compliance Certificate*:

Building Regulations Notification Number (if applicable)

CONTROLS Tick the appropriate boxes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Time and Temperature Control to Heating

Room Thermostat and

 

 

Programmable

 

 

Load/Weather

 

 

Optimum Start

 

 

 

 

 

 

 

 

 

Programmer/Timer

 

Room Thermostat

 

 

Compensation

 

 

 

 

 

Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Time and Temperature Control to Hot Water

 

 

 

Cylinder Thermostat and Programmer/Timer

 

Combination Boiler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heating Zone Valves

 

 

 

 

 

 

 

Fitted

 

 

Not Required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot Water Zone Valves

 

 

 

 

 

 

 

Fitted

 

 

Not Required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermostatic Radiator Valves

 

 

 

 

 

 

 

Fitted

 

 

Not Required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Automatic Bypass to System

 

 

 

 

 

 

 

Fitted

 

 

Not Required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler Interlock

 

 

 

 

 

 

 

 

 

 

 

 

Provided

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALL SYSTEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The system has been flushed and cleaned in accordance with BS7593 and boiler manufacturer’s instructions

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What system cleaner was used?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What inhibitor was used?

 

 

 

 

 

 

 

 

 

Quantity

 

 

 

 

 

litres

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CENTRAL HEATING MODE Measure and Record:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Rate

 

 

 

 

m3/hr

OR

 

 

 

 

 

 

 

 

 

ft3/hr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Burner Operating Pressure (if applicable)

 

 

 

 

mbar

OR

Gas Inlet Pressure

 

 

 

 

 

mbar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Central Heating Flow Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Central Heating Return Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMBINATION BOILERS ONLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the installation in a hard water area (above 200ppm)?

 

 

 

 

 

 

 

 

Yes

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If yes, has a water scale reducer been fitted?

 

 

 

 

 

 

 

 

 

Yes

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What type of scale reducer has been fitted?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOMESTIC HOT WATER MODE Measure and Record:

 

 

 

 

 

Gas Rate

 

m3/hr

OR

 

 

Burner Operating Pressure (at maximum rate)

 

mbar

OR Gas Inlet Pressure (at maximum rate)

 

Cold Water Inlet Temperature

 

 

 

 

 

Hot water has been checked at all outlets

 

 

Yes

 

Temperature

 

 

 

Water Flow Rate

 

 

 

 

 

ft3/hr

mbar

°C

°C

l/min

CONDENSING BOILERS ONLY

The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798

Yes

 

 

 

 

 

 

ALL INSTALLATIONS

If required by the manufacturer, record the following

CO2

% OR CO

ppm OR CO/CO2 Ratio

The heating and hot water system complies with the appropriate Building Regulations

Yes

 

 

 

 

 

 

The boiler and associated products have been installed and commissioned in accordance with the manufacturer’s instructions

Yes

 

 

 

 

 

 

The operation of the boiler and system controls have been demonstrated to and understood by the customer

Yes

 

 

 

 

 

 

The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer

Yes

 

 

 

 

 

 

Commissioning Engineer’s Signature

 

 

 

Customer’s Signature

 

 

 

(To confirm satisfactory demonstration and receipt of manufacturer’s literature)

*All installations in England and Wales must be notified to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer.

53

©Heating and Hotwater Industry Council (HHIC)

www.centralheating.co.uk

Image 53
Contents Combi 24/30/38 System24/30 Maintenance InstallationMaintenance guide OverviewBenchmark Scheme To the InstallerOverview CE labelling Advice for the installerSymbols used on the data plate Noisiness during operation Safety regulationsPersonal injury caused by falling from a height Personal injury caused by knocks, stumbling etcControl panel Product descriptionOverall view Flue connector W. Flow switch Manual air ventMinimum clearances Overall DimensionsModel E-COMBI Technical DataModel E-SYSTEM Installation System Controls Flushing and Water TreatmentLocation Boiler is equipped with a stainless steel heat exchangerCondensate Discharge Method of positioning the boiler on the wall Installing the BoilerConnecting the boiler to the system Connection for Filling Loop Safety Valve Discharge and Condense Outlet Gas connectionIs connected to the 3 bar safety relief valve Mbar Manual air vent Burner Water circuit diagramSecondary heat exchanger Pressure relief valve By-pass Condensate trap Circuit filter180 Connecting the FlueVertically from a terminal on the same wall Fitting the Coaxial Flue 60 / 100 Horizontal Contents4x Screws 2x SealsFitting the Coaxial Flue Ø 60 / 100 Vertical Fitting the 5 Flue Ø 80 / 125 Horizontal/verticalFitting the Twin Pipe Ø80 120 180 Type of air suction/flue gas exhaust ducting Table of flue gas exhaust duct lengthsExhaust-air m Type Combustion air intake from outsideElectrical connections Power supply cablePeripheral unit connection 120Room Thermostat / Remote Clock Connection Connector TA on Terminal blockDisplay Electrical diagramCommissioning Electricity supply Initial preparationFilling the Heating System Filling of the DHW System Combi onlyMeasure the gas inlet pressure. standing + warming pressure First ignition operationCheck the type of gas and change the gas if necessary Analyse the combustion seeAdjust the central heating ignition delay Setting Regulating the central heating ignition delayAdjust the setting on the front panel Irst ignitionGas setting Checking the gas settingTest function and combustion analysis Minimum gas flow combustion analysisBoiler protection devices Maintenance General access Maintenance guideMin Tools TimeElectrical unit Control box access Tools Time MinFuse Tools Time Open the control box as above Remove the fuseDisplay P.C.B Tools Time Main P.C.B Tools TimeHydraulic Unit Right hand hydraulic block assemblyDraining Tools Time Way valve unit Tools TimePrimary water pressure sensor Tools Time Automatic air vent Tools TimePump Tools Time Filter Tools Time W. Flow Switch assembly E-COMBI Tools TimeSecondary Heat Exchanger E-COMBI Tools Time Left hand Hydraulic block assemblyUnscrew the condense trap from the condense body Condensate Trap Tools Safety valve TimeTemperature Sensor By-Pass Assembly Tools TimeMain Heat Exchanger Tools Time Manual Air vent Tools TimeIsolate the gas supply. Remove the four ChangerFan Burner unitElectrodes Spark generatorBurner Power Length VenturiFan Gas valve By-pass & Safety valve Annual Maintenance Plate heat exchangerFlow switch operation Central heating filterProbe problem Fault finding Overheat InsufficientEeprom Error ErrorGAS Boiler System Commissioning Checklist Service 1 Date Service ProviderService 3 Date Service 5 DateShort List 420010275800