Ariston E-COMBI 24 30 38 manual Overview, Installation, Commissioning, Maintenance guide

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INDEX

 

Overview

3

General Information

3

Advice for the Installer

4

CE Labelling

4

Data Plate Symbols

4

Safety Regulations

5

Product description

6

Control Panel

6

Overall View

7

Overall Dimension

8

Minimum Clearances

8

Technical Information

9

Installation

11

Reference Standards

11

Flushing and water treatment

12

System Controls

12

Location

12

Condensate Discharge

13

Installing the Boiler

14

Method of positioning the boiler on the wall

14

Connecting the boiler to the system

14

Safety valve discharge and Condensate Outlet

15

Gas Connection

15

Water Connection

15

Instructions for Opening the Casing and Performing an

 

Internal Inspection

16

Water circuit diagram

17

Connecting the Flue

18

Fitting the Coaxial Flue (Ø 60/100 Horizontal)

19

Fitting the 5” Flue (Ø 80/125 Horizontal / Vertical)

20

Fitting the Coaxial Flue (Ø 60/100 Vertical)

20

Fitting the Twin Pipe (Ø 80/80)

21

Table of flue exhaust duct lenghts

23

Type of air suction/flue gas exgaust ducting

23

Electrical Connections

24

Peripheral Unit Connection

24

Room Thermostat Connection

25

Electrical Diagram

26

Commissioning

28

Initial Preparation

28

Electricity Supply

28

Filling the Heating System

28

Filling of the DHW System (Combi only)

28

Gas Supply

28

Water Treatment

28

First Igniton Operation

29

First Ignition

30

Adjust the C.H. Ignition delay

30

Regulating the maximum C.H. power & Soft Ignition

30

Test Function and Combustion Analysis

31

Maximum gas flow combustion analysis

31

Minimum gas flow combustion analysis

31

Gas setting

31

Boiler Protection Devices

32

Boiler Protection Devices

32

Safety shut-off

32

Shutdown

32

Anti-Frost Device

32

Table summarising error codes

32

Maintenance

33

General Comments

33

Oprational Test

33

Draining procedures

33

Cleaning the primary exchanger

33

Combustion analysis

33

Maintenance guide

34

General Access

34

Electrical Unit

35

Control box access

35

Fuse

35

Main P.C.B

36

Display P.C.B

36

Hydraulic Unit

37

Right hand hydraulic block assembly

37

3 Way valve unit

38

Draining

38

Automatic air vent

39

Primary water pressure sensor

39

Pump

40

C.H. Filter

41

D.H.W. Flow Switch assembly

41

Left hand Hydraulic block assembly

42

Secondary Exchanger

42

Condensate Trap

43

Safety valve

43

By-pass assembly

44

Temperature sensor

44

Manual air vent

45

Main heat exchanger

45

Burner Unit

46

Spaeck generator

47

Electrodes

47

Burner

48

Fan

49

Gas valve

50

Annual Maintenance

51

Fault Finding

52

Benchmark Commissioning Checklist

53

Benchmark Service Interval Record

54

Spare Parts Short List

55

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Contents Combi 24/30/38 System24/30 Maintenance guide InstallationMaintenance OverviewBenchmark Scheme To the InstallerOverview CE labelling Advice for the installerSymbols used on the data plate Personal injury caused by falling from a height Safety regulationsNoisiness during operation Personal injury caused by knocks, stumbling etcProduct description Control panelFlue connector W. Flow switch Manual air vent Overall viewOverall Dimensions Minimum clearancesTechnical Data Model E-COMBIModel E-SYSTEM Installation Location Flushing and Water TreatmentSystem Controls Boiler is equipped with a stainless steel heat exchangerCondensate Discharge Method of positioning the boiler on the wall Installing the BoilerConnecting the boiler to the system Connection for Filling Loop Safety Valve Discharge and Condense Outlet Gas connectionIs connected to the 3 bar safety relief valve Mbar Secondary heat exchanger Pressure relief valve By-pass Water circuit diagramManual air vent Burner Condensate trap Circuit filter180 Connecting the FlueVertically from a terminal on the same wall 4x Screws 60 / 100 Horizontal ContentsFitting the Coaxial Flue 2x SealsFitting the 5 Flue Ø 80 / 125 Horizontal/vertical Fitting the Coaxial Flue Ø 60 / 100 VerticalFitting the Twin Pipe Ø80 120 180 Exhaust-air m Type Table of flue gas exhaust duct lengthsType of air suction/flue gas exhaust ducting Combustion air intake from outsidePeripheral unit connection Power supply cableElectrical connections 120Connector TA on Terminal block Room Thermostat / Remote Clock ConnectionElectrical diagram DisplayCommissioning Filling the Heating System Initial preparationElectricity supply Filling of the DHW System Combi onlyCheck the type of gas and change the gas if necessary First ignition operationMeasure the gas inlet pressure. standing + warming pressure Analyse the combustion seeAdjust the setting on the front panel Setting Regulating the central heating ignition delayAdjust the central heating ignition delay Irst ignitionTest function and combustion analysis Checking the gas settingGas setting Minimum gas flow combustion analysisBoiler protection devices Maintenance Min Maintenance guideGeneral access Tools TimeFuse Tools Time Control box access Tools Time MinElectrical unit Open the control box as above Remove the fuseMain P.C.B Tools Time Display P.C.B Tools TimeRight hand hydraulic block assembly Hydraulic UnitWay valve unit Tools Time Draining Tools TimeAutomatic air vent Tools Time Primary water pressure sensor Tools TimePump Tools Time W. Flow Switch assembly E-COMBI Tools Time Filter Tools TimeLeft hand Hydraulic block assembly Secondary Heat Exchanger E-COMBI Tools TimeCondensate Trap Tools Safety valve Time Unscrew the condense trap from the condense bodyBy-Pass Assembly Tools Time Temperature SensorIsolate the gas supply. Remove the four Manual Air vent Tools TimeMain Heat Exchanger Tools Time ChangerBurner unit FanSpark generator ElectrodesPower Length Venturi BurnerFan Gas valve Flow switch operation Annual Maintenance Plate heat exchangerBy-pass & Safety valve Central heating filterEeprom Error Fault finding Overheat InsufficientProbe problem ErrorGAS Boiler System Commissioning Checklist Service 3 Date Service ProviderService 1 Date Service 5 DateShort List 420010275800