State Industries GPX, GSX, GS6 manual Reference

Page 14

BASIC INSTALLATION & OPERATION

All Air from Inside the Building: When additional air is to be provided to the confined area from additional room(s) within the building, the total volume of the room(s) must be of sufficient size to properly provide the necessary amount of fresh air to the water heater and other gas utilization equipment in the area. Each of the two openings shall have a minimum free area of 1 square inch per 1,000 BTUH of the total input rating of all gas utilization equipment in the confined area, but not less than 100 square inches for each opening.

CONFINED

SPACE

PERMANENT

OPENINGS

1 SQUARE

INCH/1000

BTUH

(MINIMUM

100 SQ. IN.

FOR EACH

OPENING)

Figure 8

All Air from Outdoors: Outdoor fresh air can be provided to a confined area either directly or by the use of vertical and horizontal ducts. The fresh air can be taken from the outdoors or from crawl or attic spaces that freely communicate with the outdoors. Attic or crawl spaces cannot be closed and must be properly ventilated to the outside.

Ductwork must be of the same cross-sectional area as the free area of the opening to which they connect. The minimum dimension of rectangular air ducts cannot be less than three inches.

The size of each of the two openings is determined by the method in which the air is to be provided. Refer to the table below to calculate the minimum free area for each opening.

Louvers and Grilles: In calculating free area for ventilation and combustion air supply openings, consideration must be given to the blocking effect of protection louvers, grilles, and screens. These devices can reduce airflow, which in turn may require larger openings to achieve the required minimum free area. Screens must not be smaller than 1/4” mesh. If the free area through a particular design of louver or grille is known, it should be used in calculating the specified free area of the opening. If the design and free area are not known, it can be assumed that most wood louvers will allow 20 - 25% of free area while metal louvers and grilles will allow 60 - 75% of free area. Louvers and grilles must be locked open or interconnected with the equipment so that they are opened automatically during equipment operation. Keep louvers and grilles clean and free of debris or other obstructions.

Minimum Free Area of Permanent Openings for Ventilation and Combustion Air Supply - All Air from Outdoors Only.

Based on total BTUH input rating for all utilizing equipment within the confined space.

 

Minimum Free Area

Reference

Opening Source

Per Opening (sq. in.)

Drawing

*Direct to outdoors

1 sq. in, per 4000 BTUH

Figure 9

Vertical Ducts

1 sq. in, per 4000 BTUH

Figure 10

Horizontal Ducts

1 sq. in, per 2000 BTUH

Figure 11

Single Opening

1 sq. in, per 3000 BTUH

Figure 12

Example: A water heater with an input rating of 50,000 BTUH using horizontal ducts would require each opening to have a minimum free area of 25 square inches.

Minimum free area = 50,000 BTUH x 1 sq. in. / 2000 BTUH = 25 sq. in.

*These openings connect directly with the outdoors through a ventilated attic, a ventilated crawl space, or through an outside wall.

Consult the local codes of your area for specific ventilation and combustion air requirements

 

ABLE VENT

 

TO OUTDOORS

 

INSTALL ABOVE

 

INSULATION

CONFINED

OUTLET

SPACE

AIR TO

 

ATTIC 1 SQ.

 

INCH PER

 

4000 BTUH

 

ALTERNATE

 

 

INLET AIR FROM

 

AIR INLET

 

 

 

 

THE CRAWL SPACE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 SQ. INCH PER

 

 

OPEN

 

4000 BTUH

 

 

 

 

 

 

 

 

 

 

 

FOUNDATION

 

 

 

 

100 SQ. INCH MINIMUM (EACH)

 

 

 

 

 

 

 

VENT

 

 

 

 

 

 

 

 

ALL AIR FROM OUTDOORS: INLET AIR FROM VENTILATED

CRAWL SPACE/OUTLET AIR TO VENTILATED ATTIC

Figure 9

 

 

 

 

 

 

 

 

 

 

 

 

 

GABLE VENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO OUTDOORS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALL ABOVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSULATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTLET AIR TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONFINED

 

 

 

 

 

 

 

 

 

ATTIC 1 SQ. INCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PER 4000 BTUH -

 

 

 

 

 

 

SPACE

 

 

 

 

 

 

 

 

100 SQ. INCH MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(EACH)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET AIR DUCT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 SQ. INCH PER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4000 BTUH - 100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SQ. INCH MIN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(EACH)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12” MAXIMUM

 

 

 

ALL AIR FROM OUTDOORS THROUGH VENTILATED ATTIC

Figure 10

14

Image 14 Contents
Models GPX, GS6, GSX Series 200/201 06/09 316876-000Page Service Handbook Tools Required for servicing gas modelsFire or Explosion Harzard Water Leakage No HOT WaterInsufficient HOT Water Problem Possible Cause Test / Corrective Action Table of Contents Water Supply- Cold Use & Care Guide for clearances Basic Installation & OperationSee Labels and Installation Instructions To Fixtures HotHot Water Temperature-PressureAnode Rod Cold Water Normal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Combustion Air Requirements Carbon Monoxide WarningReference Vent Connectors PER FT Draining and Filling the Water Heater Draining the Water Heater Filling the Water HeaterThen Checking for Sufficient Combustion AIR or Venting IssuesChecking the GAS Supply Pressure Draft Test Testing the Thermocouple and GAS Control VALVE/THERMOSTAT Thermal Switch ModelsReplacing the Thermocouple Removing the Manifold/Burner AssemblyRemoving the Burner from the Manifold/ Burner Assembly Explosion Hazard Replacing the Manifold/Burner AssemblyReplacing the Thermocouple and GAS Control VALVE/THERMOSTAT Replacing the Gas Valve Removing and Replacing the Gas Control Valve/ThermostatRemoving the Gas Valve Water Time to Produce 2nd & 3rd GAS Water Heater Sizing Guide Leakage CheckpointsTechnical Bulletins 35-36Effects Water HammerGeneral FIXCause SymptomsMineral BUILD-UP If tank is new with lime build-up to any degree Aluminum HydroxideIf tank is new with no lime build-up to any degree Diagnosis CondensationCauses Discolored Water TreatmentSmelly Water Step Chlorination ProcedureProcedure Results Not Enough HOT Water GASTest Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets General Information Formulas and ConversionsMM millimeters =Inches X Page Page