State Industries GS6, GSX, GPX manual Mineral BUILD-UP, Symptoms, Cause

Page 28

BULLETIN 13

MINERAL BUILD-UP

SYMPTOMS

• Rumbling

• Crackling

• Popping

 

 

CAUSE

With the increase in fuel costs and hot water consumption, deliming has become a

 

necessity of modern maintenance. Lime (CaCO3), is the most notable factor when

 

discussing water hardness. Lime is present in every water system to some degree.

 

Since lime is inversely soluble [the more you heat, the more lime comes out], higher

 

usage, excessive hardness, and increased heating surface can lead to a high

 

incidence of “limed-up” heaters.

 

 

Symptoms often include a popping of water trapped under lime deposits or the sizzling

 

of water trapped next to elements, boiling it to steam.

 

 

THE FIX

Treatment of a “ limed-up“ heater is relatively simple. Since CaCO3 is a base, the

 

easiest way to dissolve it so it can be flushed from the heater is with an acid. The most

 

commonly used is phosphoric acid at a food-grade level.

 

Two available treatments are Mag-Erad® and Un-Lime®. Any well stocked plumbing

 

supply house should have a deliming solution available.

 

The directions on the product should be followed explicitly.

 

 

NOTES

For additional information and instructions in deliming water heaters and boilers, please

 

refer to the following pamphlets available from the Technical Information Center listed

 

on the cover of this handbook:

 

 

• Why? When & How: To Remove Water Scale from Tank Type Water Heaters

 

• The Mag-Erad® Method of Cleaning Gas Fired Water Heaters

 

Up-N-Down Transfer Kit

 

 

 

 

 

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Image 28 Contents
Models GPX, GS6, GSX Series 200/201 06/09 316876-000Page Service Handbook Tools Required for servicing gas modelsFire or Explosion Harzard Insufficient HOT Water No HOT WaterWater Leakage Problem Possible Cause Test / Corrective Action Table of Contents Basic Installation & Operation See Labels and Installation InstructionsWater Supply- Cold Use & Care Guide for clearances To Fixtures HotTemperature-Pressure Anode RodHot Water Cold WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Combustion Air Requirements Carbon Monoxide WarningReference Vent Connectors PER FT Draining and Filling the Water Heater Draining the Water Heater Filling the Water HeaterChecking the GAS Supply Pressure Checking for Sufficient Combustion AIR or Venting IssuesThen Draft Test Testing the Thermocouple and GAS Control VALVE/THERMOSTAT Thermal Switch ModelsRemoving the Burner from the Manifold/ Burner Assembly Removing the Manifold/Burner AssemblyReplacing the Thermocouple Replacing the Thermocouple and GAS Control VALVE/THERMOSTAT Replacing the Manifold/Burner AssemblyExplosion Hazard Removing the Gas Valve Removing and Replacing the Gas Control Valve/ThermostatReplacing the Gas Valve Water Time to Produce 2nd & 3rd GAS Water Heater Sizing Guide Leakage CheckpointsTechnical Bulletins 35-36Water Hammer GeneralEffects FIXMineral BUILD-UP SymptomsCause If tank is new with no lime build-up to any degree Aluminum HydroxideIf tank is new with lime build-up to any degree Causes CondensationDiagnosis Discolored Water TreatmentSmelly Water Procedure Chlorination ProcedureStep Test Not Enough HOT Water GASResults Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets General Information Formulas and ConversionsMM millimeters =Inches X Page Page