State Industries GPX, GSX Aluminum Hydroxide, If tank is new with no lime build-up to any degree

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BULLETIN 14

 

 

 

 

 

ALUMINUM HYDROXIDE

 

 

 

 

 

 

SYMPTOMS

“Crackling”, “gurgling”, or “popping” noises from new water heaters (installed less than

 

six months).

 

 

 

CAUSE

In a few isolated parts of the United States where the water supply has a relatively

 

high pH (8+), water conditions will react with the aluminum anode to form excessive

 

amounts of aluminum hydroxide on the anode and in the bottom of the tank. Aluminum

 

hydroxide looks like “jelly beads” or a green, blue or gray gel like substance in the

 

heater drain or at faucet aerators.

 

 

THE FIX

This procedure should only be performed by someone with abilities equal to a licensed

 

tradesman. Aluminum hydroxide can be removed by using one of the methods outlined.

 

If tank is new with no lime build-up to any degree:

 

1

Turn off the heater.

 

2

Remove the anode.

 

3

Flush the tank thoroughly with water.

 

4

Replace the aluminum anode (identifiable by smooth surface on plug) with

 

magnesium anode (identifiable by weld bead on plug).

 

 

 

If tank is new with lime build-up to any degree:

 

1

Turn off the heater.

 

2

Drain the heater.

 

3

Remove the anode.

 

4

Add UN-LIME to the tank.

 

 

20-40 gallon models (use 3 gallons of UN-LIME)

 

 

41-65 gallon models (use 5 gallons of UN-LIME)

 

 

66-100 gallon models (use 7 gallons of UN-LIME)

 

5

Heat the UN-LIME to a temperature between 140°F to 160°F.

 

 

• GAS - Heat for 7 to 10 minutes.

 

6

Shut off the water heater.

 

7

Allow the heated UN-LIME to stand for up to 12 minutes.

 

8

Drain and flush the tank. Caution: UN-LIME will still be hot.

 

9

Replace the original aluminum anode with a magnesium anode.

 

10

Fill the system with water.

 

11

Turn heater fuel “ON”.

 

 

NOTES

Since aluminum hydroxide is a product of a chemical reaction dependent on the water

 

condition, any treatment is not considered warranty related.

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Contents 06/09 316876-000 Models GPX, GS6, GSX Series 200/201Page Tools Required for servicing gas models Service HandbookFire or Explosion Harzard Water Leakage No HOT WaterInsufficient HOT Water Problem Possible Cause Test / Corrective Action Table of Contents See Labels and Installation Instructions Basic Installation & OperationWater Supply- Cold Use & Care Guide for clearances To Fixtures HotAnode Rod Temperature-PressureHot Water Cold WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Carbon Monoxide Warning Combustion Air RequirementsReference Vent Connectors PER FT Draining the Water Heater Filling the Water Heater Draining and Filling the Water HeaterThen Checking for Sufficient Combustion AIR or Venting IssuesChecking the GAS Supply Pressure Draft Test Thermal Switch Models Testing the Thermocouple and GAS Control VALVE/THERMOSTATReplacing the Thermocouple Removing the Manifold/Burner AssemblyRemoving the Burner from the Manifold/ Burner Assembly Explosion Hazard Replacing the Manifold/Burner AssemblyReplacing the Thermocouple and GAS Control VALVE/THERMOSTAT Replacing the Gas Valve Removing and Replacing the Gas Control Valve/ThermostatRemoving the Gas Valve Water Time to Produce 2nd & 3rd Leakage Checkpoints GAS Water Heater Sizing Guide35-36 Technical BulletinsGeneral Water HammerEffects FIXCause SymptomsMineral BUILD-UP If tank is new with lime build-up to any degree Aluminum HydroxideIf tank is new with no lime build-up to any degree Diagnosis CondensationCauses Treatment Discolored WaterSmelly Water Step Chlorination ProcedureProcedure Results Not Enough HOT Water GASTest Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets Formulas and Conversions General InformationMM millimeters =Inches X Page Page

GPX, GS6, GSX specifications

State Industries offers a range of high-quality residential and commercial water heaters that cater to diverse customer needs. Among their prominent models are the GSX, GS6, and GPX, each equipped with unique features, advanced technologies, and distinct characteristics that enhance their performance and efficiency.

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