State Industries GPX, GSX, GS6 manual No HOT Water, Insufficient HOT Water, Water Leakage

Page 5

TROUBLESHOOTING QUICK REFERENCE

IMPORTANT: Before performing any test, check the area around the water heater for any source of a flammable vapor (i.e gasoline, paint thinners, etc.) If any sources are found do not proceed until they are removed.

PROBLEM

POSSIBLE CAUSE

TEST / CORRECTIVE ACTION

NO HOT WATER:

Insufficient Combustion Air or Venting Issues – combustion chamber thermal cut off tripped.

Pilot will not light

Pilot will not remain lit when top gas control knob is released

Burner will not light or remain lit.

Follow the steps on pp 18 – 19. Always check and clean the base ring filter and the flame arrestor.

Check gas supply/Bleed air from gas line/turn gas on.

Test thermocouple and gas control valve/ thermostat as described on pp 20-21.

Low gas pressure – check as described on p

18.Insufficient combustion air – follow steps on pp 18 -19.

INSUFFICIENT HOT WATER:

Water heater improperly sized to meet hot water demands

Compare hot water requirements with the capacity of the water heater. See sizing guide on p. 25. You may also use the volume test on page 34 to analyze your hot water needs. If necessary, install a water heater with greater capacity.

Gas Control Valve/Thermostat set

Turn temperature dial to desired temperature

too low

as described on p. 24

Sediment or lime in the tank

Drain (p. 17). Determine if water treatment is

 

needed (p. 29).

WATER LEAKAGE:

Condensation

Dripping Temperature & Pressure Relief Valve

Adjust the thermostat setting (p 24).

Check water supply pressure.

In closed systems, the supply pressure should not exceed 80 psi (in a 24 hour cycle). If the pressure exceeds 80 psi, install a pressure reducing valve in combination with a properly sized thermal expansion tank (pp. 35-36 & 37).

Image 5 Contents
06/09 316876-000 Models GPX, GS6, GSX Series 200/201Page Tools Required for servicing gas models Service HandbookFire or Explosion Harzard Water Leakage No HOT WaterInsufficient HOT Water Problem Possible Cause Test / Corrective Action Table of Contents See Labels and Installation Instructions Basic Installation & OperationWater Supply- Cold Use & Care Guide for clearances To Fixtures HotAnode Rod Temperature-PressureHot Water Cold WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Carbon Monoxide Warning Combustion Air RequirementsReference Vent Connectors PER FT Draining the Water Heater Filling the Water Heater Draining and Filling the Water HeaterThen Checking for Sufficient Combustion AIR or Venting IssuesChecking the GAS Supply Pressure Draft Test Thermal Switch Models Testing the Thermocouple and GAS Control VALVE/THERMOSTATReplacing the Thermocouple Removing the Manifold/Burner AssemblyRemoving the Burner from the Manifold/ Burner Assembly Explosion Hazard Replacing the Manifold/Burner AssemblyReplacing the Thermocouple and GAS Control VALVE/THERMOSTAT Replacing the Gas Valve Removing and Replacing the Gas Control Valve/ThermostatRemoving the Gas Valve Water Time to Produce 2nd & 3rd Leakage Checkpoints GAS Water Heater Sizing Guide35-36 Technical BulletinsGeneral Water HammerEffects FIXCause SymptomsMineral BUILD-UP If tank is new with lime build-up to any degree Aluminum HydroxideIf tank is new with no lime build-up to any degree Diagnosis CondensationCauses Treatment Discolored WaterSmelly Water Step Chlorination ProcedureProcedure Results Not Enough HOT Water GASTest Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets Formulas and Conversions General InformationMM millimeters =Inches X Page Page