State Industries GPX, GSX, GS6 manual Thermal Cut Off Switch TCO The water heater

Page 11
TCO Reset
Button
NOTE: RobertShaw® Gas Control Valve/Thermostat shown.

BASIC INSTALLATION & OPERATION

Energy Cut Off (ECO): A metal tube (Temperature

Figure 5

Gas Control Knob

 

Probe) mounted onto the back of the gas control

 

 

 

 

valve/thermostat is immersed inside the tank water.

 

Reset Button

 

The probe acts as a temperature high limit. If water

 

 

 

gets excessively hot, an Energy Cut Off (ECO) switch

 

 

 

within the probe opens, interrupting the small electrical

Protective

Gas Inlet

 

current to the gas valve, and gas flow through the

Temperature

 

Plastic Sleeve

Probe

 

control is interrupted. NOTE: If this safety sensor opens,

 

 

 

the entire control must be replaced. The ECO is NOT

 

 

 

resettable.

 

 

 

Thermal Cut Off Switch (TCO): The water heater

Temperature

ECO

 

 

 

is also equipped with a resettable thermal switch,

Sensor

 

 

 

 

designed to shut off the gas supply in the event the

 

 

 

water heater has been exposed to high combustion

 

Thermocouple

 

chamber temperatures caused by flammable vapors

Gas Control Valve/Thermostat - Side View

 

(e.g. spilled gasoline), poor combustion caused by a

 

 

TCO (Thermal

TCO (Thermal

blocked vent or insufficient combustion air.

 

 

Cut Off) Sensor

Cut Off) Switch

Gas: When you prepare to light the pilot, you are instructed to turn the gas control knob to the pilot position and depress the gas control knob (Reset button

on Robertshaw Gas Valves). When depressed gas will flow to the pilot burner only. You then have to (manually)

ignite this pilot gas using the piezo igniter button. When the pilot is lit, the flame must heat the thermocouple until it generates sufficient voltage to the gas valve to allow you to release the knob while gas continues to flow to the pilot. When the gas control knob is turned to the “ON” position, gas is also available to the main burner if the thermostat calls for heat.

Water Flow: When a hot water faucet is opened, water pressure from the well tank or street main forces cold water into the water heater through the dip tube. This pushes hot water out of the tank.

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Image 11 Contents
06/09 316876-000 Models GPX, GS6, GSX Series 200/201Page Tools Required for servicing gas models Service HandbookFire or Explosion Harzard Water Leakage No HOT WaterInsufficient HOT Water Problem Possible Cause Test / Corrective Action Table of Contents To Fixtures Hot Basic Installation & OperationSee Labels and Installation Instructions Water Supply- Cold Use & Care Guide for clearancesCold Water Temperature-PressureAnode Rod Hot WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Carbon Monoxide Warning Combustion Air RequirementsReference Vent Connectors PER FT Draining the Water Heater Filling the Water Heater Draining and Filling the Water HeaterThen Checking for Sufficient Combustion AIR or Venting IssuesChecking the GAS Supply Pressure Draft Test Thermal Switch Models Testing the Thermocouple and GAS Control VALVE/THERMOSTATReplacing the Thermocouple Removing the Manifold/Burner AssemblyRemoving the Burner from the Manifold/ Burner Assembly Explosion Hazard Replacing the Manifold/Burner AssemblyReplacing the Thermocouple and GAS Control VALVE/THERMOSTAT Replacing the Gas Valve Removing and Replacing the Gas Control Valve/ThermostatRemoving the Gas Valve Water Time to Produce 2nd & 3rd Leakage Checkpoints GAS Water Heater Sizing Guide35-36 Technical BulletinsFIX Water HammerGeneral EffectsCause SymptomsMineral BUILD-UP If tank is new with lime build-up to any degree Aluminum HydroxideIf tank is new with no lime build-up to any degree Diagnosis CondensationCauses Treatment Discolored WaterSmelly Water Step Chlorination ProcedureProcedure Results Not Enough HOT Water GASTest Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets Formulas and Conversions General InformationMM millimeters =Inches X Page Page