State Industries GSX, GS6, GPX manual Water Hammer, General, Effects, Fix

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BULLETIN 11

WATER HAMMER

GENERAL

Water hammer is the destructive force, pounding noise and vibration in a piping system when water flowing through a pipeline is stopped abruptly. When water hammer occurs, a high intensity pressure wave travels back through the piping system until it reaches a point of some relief. The shock wave will then surge back and forth between the point of relief and the point of stoppage until the destructive energy is dissipated in the piping system. The violent action accounts for “banging”, “thumping”, and/or intense vibration in the pipe line. Although noise is generally associated with the occurrence of water hammer, it can occur without audible sound or noise. Quick closure of valves always causes some degree of shock with or without noise. The common cause of water hammer is single lever faucets (sinks/lavatories) or automatic solenoid valves dishwashers, washing machines, etc.). The speed of the valve closure time is directly related to the intensity of the surge pressure.

EFFECTS

The damage from water hammer can manifest itself in a number of ways. The most common are:

Expanded Tank Shell - This can be demonstrated by measuring the circumference at various locations along the shell. Pressures in excess of the maximum design working pressure can cause permanent deformation of the shell. NOTE: The continuous expansion of the tank shell may cause the tank to rupture at a welded seam.

Collapsed Flue Tube - This will choke off the ability to vent the products of combustion causing the flame and/or combustion to spill out from the combustion chamber. Often this will occur where thinning of the flue tube walls has occurred due to contamination of the combustion air or because of excessive condensation.

Inverted or Deformed Tank Heads - Often this accompanies collapsed flues, but one or both heads can be deformed.

THE FIX

The only effective means of control is to install water hammer arrestors. These

 

devices have diaphragms which separate an air chamber from the water in the

 

piping system. As the shock wave reaches this device, the air chamber absorbs the

 

shock. Arrestors should be located as close as possible to the source of the shock

 

wave.

 

 

NOTES

Since water hammer exposes the equipment to pressures in excess of its design

 

limits, failures caused by water hammer are not eligible for warranty consideration.

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Image 27 Contents
06/09 316876-000 Models GPX, GS6, GSX Series 200/201Page Tools Required for servicing gas models Service HandbookFire or Explosion Harzard No HOT Water Insufficient HOT WaterWater Leakage Problem Possible Cause Test / Corrective Action Table of Contents To Fixtures Hot Basic Installation & OperationSee Labels and Installation Instructions Water Supply- Cold Use & Care Guide for clearancesCold Water Temperature-PressureAnode Rod Hot WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Carbon Monoxide Warning Combustion Air RequirementsReference Vent Connectors PER FT Draining the Water Heater Filling the Water Heater Draining and Filling the Water HeaterChecking for Sufficient Combustion AIR or Venting Issues Checking the GAS Supply PressureThen Draft Test Thermal Switch Models Testing the Thermocouple and GAS Control VALVE/THERMOSTATRemoving the Manifold/Burner Assembly Removing the Burner from the Manifold/ Burner AssemblyReplacing the Thermocouple Replacing the Manifold/Burner Assembly Replacing the Thermocouple and GAS Control VALVE/THERMOSTATExplosion Hazard Removing and Replacing the Gas Control Valve/Thermostat Removing the Gas Valve Replacing the Gas Valve Water Time to Produce 2nd & 3rd Leakage Checkpoints GAS Water Heater Sizing Guide35-36 Technical BulletinsFIX Water HammerGeneral EffectsSymptoms Mineral BUILD-UPCause Aluminum Hydroxide If tank is new with no lime build-up to any degreeIf tank is new with lime build-up to any degree Condensation CausesDiagnosis Treatment Discolored WaterSmelly Water Chlorination Procedure ProcedureStep Not Enough HOT Water GAS TestResults Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets Formulas and Conversions General InformationMM millimeters =Inches X Page Page