State Industries GSX, GS6, GPX manual Checking the GAS Supply Pressure, Then

Page 18

CHECKING THE GAS SUPPLY PRESSURE

Checking the Gas Supply Pressure

Gas pressure checks are done with flowing gas using a gas pressure gauge capable of reading pressure in inches of water column.

Supply gas pressure checks are measured before the gas control valve/thermostat and as close to the water heater as possible.

Manifold (main burner) gas pressure is measured at the pressure tap on the bottom of the gas control valve/thermostat. Use an Allen wrench to remove the plug then attach the gas gauge.

NOTE: Desired gas pressures will be noted on the gas valve label located on the gas control valve/ thermostat.

WHITE RODGERS GAS CONTROL

GAS PRESSURE LABEL

VALVE/THERMOSTAT SHOWN

 

GAS

PRESSURE

GAUGE

CONNECTED AT

PRESSURE TAP

MANIFOLD GAS PRESSURE TEST

Figure 16

IF . . .

. . . THEN

supply gas pressure is under desired pressure

• increase supply gas pressure regulator setting

requirement

and,

 

• increase supply gas piping size.

supply gas pressure is over desired pressure

• add gas pressure regulator.

 

• reduce setting on existing regulator.

manifold gas pressure is more than +/- .3 inch

• ensure there is adequate supply gas pressure

W.C. from values indicated on gas valve

• ensure the main burner orifice is the correct size

 

 

for the water heater model being tested.

 

• if the above tests have been performed and the

 

results were correct replace the gas control valve.

 

 

CHECKING FOR SUFFICIENT COMBUSTION AIR OR VENTING ISSUES

Combustion Air Test

The Installation Instructions and Use & Care Guide gives guidelines under “Air Requirements” and “Unconfined “ or “Confined Space” sections. If you want to test for a lack of air:

1.Turn on every appliance and fan that exhausts air from the utility room and/or house. Make sure all windows and doors are closed, as well as chimney dampers.

2.Open a hot water faucet so that the main burner will ignite

3.Remove the outer door of the water heater – not the inner door

4.Monitor the flame characteristics for several minutes

If the flame begins to “yellow” open a door or window, to the outdoors, to see if additional air corrects this back to blue. If it does, the room needs more air supply.

EXHAUST FAN

VENT

REVERSE FLOW

OF VENT PRODUCTS

Figure 17

18

Image 18 Contents
Models GPX, GS6, GSX Series 200/201 06/09 316876-000Page Service Handbook Tools Required for servicing gas modelsFire or Explosion Harzard No HOT Water Insufficient HOT WaterWater Leakage Problem Possible Cause Test / Corrective Action Table of Contents Water Supply- Cold Use & Care Guide for clearances Basic Installation & OperationSee Labels and Installation Instructions To Fixtures HotHot Water Temperature-PressureAnode Rod Cold WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Combustion Air Requirements Carbon Monoxide Warning Reference Vent Connectors PER FT Draining and Filling the Water Heater Draining the Water Heater Filling the Water HeaterChecking for Sufficient Combustion AIR or Venting Issues Checking the GAS Supply PressureThen Draft Test Testing the Thermocouple and GAS Control VALVE/THERMOSTAT Thermal Switch ModelsRemoving the Manifold/Burner Assembly Removing the Burner from the Manifold/ Burner AssemblyReplacing the Thermocouple Replacing the Manifold/Burner Assembly Replacing the Thermocouple and GAS Control VALVE/THERMOSTATExplosion Hazard Removing and Replacing the Gas Control Valve/Thermostat Removing the Gas ValveReplacing the Gas Valve Water Time to Produce 2nd & 3rd GAS Water Heater Sizing Guide Leakage CheckpointsTechnical Bulletins 35-36Effects Water HammerGeneral FIXSymptoms Mineral BUILD-UPCause Aluminum Hydroxide If tank is new with no lime build-up to any degreeIf tank is new with lime build-up to any degree Condensation CausesDiagnosis Discolored Water TreatmentSmelly Water Chlorination Procedure ProcedureStep Not Enough HOT Water GAS TestResults Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets General Information Formulas and ConversionsMM millimeters =Inches X Page Page