State Industries GPX Basic Installation & Operation, See Labels and Installation Instructions

Page 8

BASIC INSTALLATION & OPERATION

INSTALLATION OF RESIDENTIAL GAS WATER HEATER

See Labels and Installation Instructions

Exhaust Vent to

Ouside of Building

Water

Shut-Off

Valve

Water

Supply- Cold*

and Use & Care Guide for clearances.

Union

To Fixtures - Hot

Union

*Massachusett: Install a vacuum relief in cold water line per section 19 MGL 142.

Expansion Tank Pressurize to Equal

Supply Water Pressure* (Relieve water pressure on the expansion tank before adjusting air pressure.)

 

Tempered Water

 

Untempered

To Fixtures

Gas Supply

 

Cold

Hot Water

 

 

 

 

Water

 

 

 

Inlet

 

Hot

 

 

 

Water

 

 

 

Outlet

 

 

 

Mixing Valve

 

 

(Set to 120°F)

 

 

Follow the Mixing

 

Valve Manufacturer’s

 

Instructions

 

 

Union

 

 

 

Sediment Trap

(Drip Leg) 3” Minimum.

Temperature-Pressure Relief Valve

with discharge piped to an adequate drain. Do not cap or plug.

Manual Gas

Shut-off Valve

Gas Control Valve/Thermostat Recommended setting of 120°F.*

Do not cap or plug.

6” Maximum Air Gap

NOTE: Local codes

may vary.

Drain

Air is drawn in for combustion. Keep area clean and free from flammables and flammable vapors.

Metal Drain Pan piped to an adequate drai NOTE: Drain pan diameter must be at leas 2 inches wider than the diameter of the water heater.

The water heater must be installed according to all local and state codes or in the absence of local and state codes, the “National Fuel Gas Code”’ ANSI Z223.1(NFPA 54)- current edition.

*NOTE: If on a well system the expansion tank should be set to the maximum pressure of the pump tank.

**White-Rodgers® gas control valve/thermostat shown in this figure. The valve may vary according to model and year.

Figure 1

8

Image 8 Contents
Models GPX, GS6, GSX Series 200/201 06/09 316876-000Page Service Handbook Tools Required for servicing gas models Fire or Explosion Harzard Water Leakage No HOT WaterInsufficient HOT Water Problem Possible Cause Test / Corrective Action Table of Contents Basic Installation & Operation See Labels and Installation InstructionsWater Supply- Cold Use & Care Guide for clearances To Fixtures HotTemperature-Pressure Anode RodHot Water Cold WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Combustion Air Requirements Carbon Monoxide WarningReference Vent Connectors PER FT Draining and Filling the Water Heater Draining the Water Heater Filling the Water HeaterThen Checking for Sufficient Combustion AIR or Venting IssuesChecking the GAS Supply Pressure Draft Test Testing the Thermocouple and GAS Control VALVE/THERMOSTAT Thermal Switch ModelsReplacing the Thermocouple Removing the Manifold/Burner AssemblyRemoving the Burner from the Manifold/ Burner Assembly Explosion Hazard Replacing the Manifold/Burner AssemblyReplacing the Thermocouple and GAS Control VALVE/THERMOSTAT Replacing the Gas Valve Removing and Replacing the Gas Control Valve/ThermostatRemoving the Gas Valve Water Time to Produce 2nd & 3rd GAS Water Heater Sizing Guide Leakage CheckpointsTechnical Bulletins 35-36Water Hammer GeneralEffects FIXCause SymptomsMineral BUILD-UP If tank is new with lime build-up to any degree Aluminum HydroxideIf tank is new with no lime build-up to any degree Diagnosis CondensationCauses Discolored Water TreatmentSmelly Water Step Chlorination ProcedureProcedure Results Not Enough HOT Water GASTest Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets General Information Formulas and ConversionsMM millimeters =Inches X Page Page