State Industries GSX, GS6, GPX manual General Information, Formulas and Conversions

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GENERAL INFORMATION

Draw efficiency is the quantity of hot water available to the consumer before the outlet water temperature decreases 25 degrees F. A 40 gallon water heater will typically provide 70% (28 gallons) of this “usable” hot water (60% is the minimum). The burner or elements are allowed to operate during this test. Incoming, cold water mixes the remaining stored water below this 25 degree limitation.

Energy Factor is an indicator of the combined thermal efficiency and standby efficiency of a water heater. The higher the energy factor, the more efficient the water heater will be.

Minerals and gases will separate from water as temperature increases. “R” Value is a measure of the resistance of a substance to heat flow.

Recovery rate is the amount of water that is heated to a set temperature, per hour. An example might be that a water heater has a recovery rate of 30 gallons of water per hour at 80 degree F. (Fahrenheit) temperature rise.

Standby efficiency – the water heater’s ability to contain heat in the tank. A minimum of tank water heat loss per hour is desired.

Sample: temperature change = Btu/h loss/ square foot of tank surface “R” value

Temperature rise is the increase in the temperature from its coldest “inlet” water temperature to the desired hot (outlet) setting. Typically this is assumed to be 40 degrees entering water, 120 degrees desired stored water or 80 degrees “temperature rise.”

Thermal efficiency is approximately the amount of generated BTU (British Thermal Units), which enters the water. A percentage of the total BTU passes out through the vent piping.

Water cannot (for all practical purposes) be compressed. Water expands when it is heated.

Formulas and Conversions:

BTU (British Thermal Unit) is the heat required to raise 1 pound of water 1°F 1 BTU = 252 cal = 0.252 kcal

1 cal = 4.187 Joules

BTU X 1.055 = Kilo Joules

BTU divided by 3,413 = Kilowatts

To convert from Fahrenheit to Centigrade: (° F – 32) times 5/9, or .556, equals degrees C. One gallon of (120 ° F, 49 ° C) water weighs approximately 8.25 pounds.

Pounds X .45359 = Kilogram Gallons X 3.7854 = Liters

%of Hot = (Mixed Temp. – Cold) divided by (Hot Temp. – Cold)

%Thermal Efficiency = (GPH X 8.25 X Temp. Rise X 1.0) divided by BTU/H Input BTU Output = GPH X 8.25 X Temp. Rise X 1.0

GPH = (BTU/H Input X % Eff.) divided by (Temp. Rise X 8.25)

One cubic foot of Natural Gas contains about 1000 BTU of heat.

One “therm” is equal to 100,000 BTU

One cubic foot of Propane Gas contains about 2500 BTU of heat.

One gallon of Propane gas contains about 91,250 BTU of heat.

One pound of Propane gas contains about 21,600 BTU of heat.

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Image 39 Contents
06/09 316876-000 Models GPX, GS6, GSX Series 200/201Page Tools Required for servicing gas models Service HandbookFire or Explosion Harzard No HOT Water Insufficient HOT WaterWater Leakage Problem Possible Cause Test / Corrective Action Table of Contents To Fixtures Hot Basic Installation & OperationSee Labels and Installation Instructions Water Supply- Cold Use & Care Guide for clearancesCold Water Temperature-PressureAnode Rod Hot WaterNormal Operation Thermal Cut Off Switch TCO The water heater Basic Installation & Operation Carbon Monoxide Warning Combustion Air RequirementsReference Vent Connectors PER FT Draining the Water Heater Filling the Water Heater Draining and Filling the Water HeaterChecking for Sufficient Combustion AIR or Venting Issues Checking the GAS Supply PressureThen Draft Test Thermal Switch Models Testing the Thermocouple and GAS Control VALVE/THERMOSTATRemoving the Manifold/Burner Assembly Removing the Burner from the Manifold/ Burner AssemblyReplacing the Thermocouple Replacing the Manifold/Burner Assembly Replacing the Thermocouple and GAS Control VALVE/THERMOSTATExplosion Hazard Removing and Replacing the Gas Control Valve/Thermostat Removing the Gas ValveReplacing the Gas Valve Water Time to Produce 2nd & 3rd Leakage Checkpoints GAS Water Heater Sizing Guide35-36 Technical BulletinsFIX Water HammerGeneral EffectsSymptoms Mineral BUILD-UPCause Aluminum Hydroxide If tank is new with no lime build-up to any degreeIf tank is new with lime build-up to any degree Condensation CausesDiagnosis Treatment Discolored WaterSmelly Water Chlorination Procedure ProcedureStep Not Enough HOT Water GAS TestResults Thermal Expansion Outlet Inlet Cold Water Inlet Valve SHUT-OFF Valve Leaking Temperature and Pressure Relief Valve Insulation Blankets Formulas and Conversions General InformationMM millimeters =Inches X Page Page