Haier 3150 SB Operation, Pressure Relief Procedure, Sanitizing the Pump Before First Use, 310622L

Page 10
Operation

Operation

Operation

Pressure Relief Procedure

1.Shut off the air to the pump.

2.Open any available outbound fluid valve to relieve fluid pressure from the pump.

3.If fluid is still in the outbound fluid lines, isolate this fluid as follows:

a.Close the outbound fluid valves.

b.Slowly remove the fluid connections from the pump, and have a container ready to catch any fluid that runs out.

Sanitizing the Pump Before First Use

The pump was built and tested using a food grade Pressure Relief Procedure lubricant.

It is the user’s responsibility to properly sanitize the pump before first use. It is up to the user whether this will include disassembling and cleaning individual parts or simply flushing pump with a sanitizing solution. As necessary, follow the steps under Starting and Adjust- ing the Pump below, under Flushing on page 11, or under Disassembly in the Service section on pages 19, 21.

Starting and Adjusting the Pump

1.Be sure the pump is properly grounded. Refer to Grounding on page 5.

2.Check connections to be sure they are tight. Tighten fluid inlet and outlet connections securely.

3.Place the suction tube (if used) in fluid to be pumped.

Sanitizing the Pump Before First Use If fluid inlet pressure to the pump is more than 25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in inef- ficient pump operation.

4.Place the end of fluid hose (L) into an appropriate container.

5.Close the fluid drain valve (J).

6.Back out the air regulator (C) knob, and open all bleed-type master air valves (B, E).

7.If the fluid hose has a dispensing device, hold it open while continuing with the following step.

8.Slowly increase air pressure with the air regulator

(C) until the pump starts to cycle. Do not exceed the maximum operating air pressure as listed in the Technical Data section on pages 34 and 37. Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed.

Pump Shutdown

At the end of the work shift, relieve pressure.

10

310622L

Image 10
Contents High Sanitation Pumps Model SA3AAA ShownInstructions/Parts List 310622LDimensional Drawing ContentsContents Technical DataFIRE AND EXPLOSION HAZARD WarningsWarnings PRESSURIZED EQUIPMENT HAZARDBURN HAZARD PERSONAL PROTECTIVE EQUIPMENTGeneral Information InstallationInstallation Leak Detection SystemAir Line Ground Wire ConnectionMountings Fluid Suction LineFIG. 3 Typical Floor-Mount Installation Typical InstallationFluid Outlet Line Air Exhaust Ventilation Changing the Orientation of the Fluid Inlet and Outlet PortsFIG. 4 Orientation of Fluid Ports A Air supply line B Bleed-type master air valve required for pump FIG. 5 Venting Exhaust AirE Master air valve for accessories F Air line filter P Muffler C Air regulator D Air line quick disconnectOperation Pressure Relief ProcedureStarting and Adjusting the Pump Sanitizing the Pump Before First UseMaintenance MaintenanceRoutine Cleaning of Product Contact Section of Pump LubricationOperator Preventive Maintenance ScheduleMaintenance Person TaskMaintenance PROBLEM TroubleshootingTroubleshooting Follow Pressure Relief ProceLoose sanitary clamp erly/cleanly due to imbalanceLeak in inlet or outlet sanitary fit Tighten clampService ServiceRepairing the Air Valve DisassemblyReassembly 8. Install the valve carriage 105 so its tabs slip into the grooves on the narrow end of the actuator pis- tons 111. See FIG 3A Ball Check Assembly Check Valve RepairFlapper Check Assembly Service For Sanitary Ball Check pumps remove ball gasketSanitary Ball Check Assembly TI8769aDiaphragm Repair Tools Requireddiaphragm plate side high strength thread lock Sanitary Pump3A Pump shaft sideBearing and Air Gasket Removal Reassembly 1590 Stainless Steel Sanitary Pumps Pump Matrix3150 Stainless Steel Sanitary Pumps Pump MatrixSanitary Diaphragm Assembly Sanitary Ball Check Valve AssemblyFlapper Check Valve Assembly Parts DrawingInlet and Outlet Parts List Parts ListPump Configuration Parts List Parts ListPart Diaphragm Material Parts ListIndicates replacement parts † Indicates a recommended spare part 3150Check Ball Material Parts List Indicates replacement parts † Indicates a recommended spare partApply a medium strength thread locker to center housing boreApply medium strength adhesive to outside screw threads and torque to 130-150 in-lbsAir Section Parts Leak Detector and Pump Stand Parts ListFluid Section Parts 3150 Conversion Kits AccessoriesAccessories 15D990 Leak DetectorModel Dimensional DrawingModel TI8778aSantoprene is a registered trademark of the Monsanto Co Technical DataLoctite is a registered trademark of the Loctite Corporation Test Conditions Pump tested in water with inlet submerged Performance Chart1590 3A Performance Chart To find Fluid Outlet PressureSanitary Ball Check Valve Pumps 3A Ball Check Valve PumpsFlapper Check Valve Pumps Model 3150 3A Performance Chart Model Graco Warranties Graco Standard Pump WarrantyExtended Product Warranty Graco Information