Haier 1590 SB, 3150 SB, 3150 SF, 3150 SA, 1590 SA Service, Reassembly, 310622L

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Manual background

Service

.

101

Manual background112

Manual background113

110*117

TI4731a

FIG. 22

8.If you removed the diaphragm shaft bearings (117) reach into the center housing (101) with an o-ring pick and hook the u-cups (110), then pull them out of the housing. Inspect the u-cups. See FIG. 22. Replace parts as needed.

Reassembly

Manual background Adhesive must be applied to the outside surface of the bearing (112) and the inside surface of bore (Z) prior to assembly.

1.Install the shaft u-cups (110) so the lips face out of the housing.

2.Insert new bearings (112, 113, and 117) into the center housing (101), tapered end first. Using a press or a block and rubber mallet, press-fit the bearing so it is flush with the surface of the center housing.

Z

Manual background 112

Manual background 113

110*Manual background117

101

TI4731a

FIG. 23

3.Reassemble the air valve as explained on page 16.

4.Align the new air cover gasket (119) so the pilot pin (114) protruding from the center housing (101) fits through the proper hole in the gasket

.

114 119

TI4730a

FIG. 24

5.Align the air cover (120) so the pilot pin (114) fits in the middle hole (M) of the three small holes near the center of the cover.

114

M 120

TI4790a

FIG. 25

6.Apply medium-strength (blue) Loctite® or equivalent to the threads of the screws (122). Install the screws (122), handtight. Using a 10 mm socket wrench, torque the screws oppositely and evenly to 130-150 in-lb (15-17 Nm). Install the diaphragm assemblies and fluid covers as explained on page 21.

122

TI4790a

FIG. 26

7.Reassemble the ball check valves and manifolds as explained on page 19.

24

310622L

Image 24
Contents Model SA3AAA Shown Instructions/Parts ListHigh Sanitation Pumps 310622LContents ContentsDimensional Drawing Technical DataWarnings WarningsFIRE AND EXPLOSION HAZARD PRESSURIZED EQUIPMENT HAZARDBURN HAZARD PERSONAL PROTECTIVE EQUIPMENTInstallation InstallationGeneral Information Leak Detection SystemGround Wire Connection MountingsAir Line Fluid Suction LineTypical Installation FIG. 3 Typical Floor-Mount InstallationFluid Outlet Line Changing the Orientation of the Fluid Inlet and Outlet Ports Air Exhaust VentilationFIG. 4 Orientation of Fluid Ports FIG. 5 Venting Exhaust Air E Master air valve for accessories F Air line filter P MufflerA Air supply line B Bleed-type master air valve required for pump C Air regulator D Air line quick disconnectPressure Relief Procedure Starting and Adjusting the PumpOperation Sanitizing the Pump Before First UseMaintenance Routine Cleaning of Product Contact Section of PumpMaintenance LubricationPreventive Maintenance Schedule Maintenance PersonOperator TaskMaintenance Troubleshooting TroubleshootingPROBLEM Follow Pressure Relief Proceerly/cleanly due to imbalance Leak in inlet or outlet sanitary fitLoose sanitary clamp Tighten clampService Repairing the Air ValveService DisassemblyReassembly 8. Install the valve carriage 105 so its tabs slip into the grooves on the narrow end of the actuator pis- tons 111. See FIG 3A Ball Check Assembly Check Valve RepairService For Sanitary Ball Check pumps remove ball gasket Sanitary Ball Check AssemblyFlapper Check Assembly TI8769aDiaphragm Repair Tools RequiredSanitary Pump 3A Pumpdiaphragm plate side high strength thread lock shaft sideBearing and Air Gasket Removal Service Pump Matrix 3150 Stainless Steel Sanitary Pumps1590 Stainless Steel Sanitary Pumps Pump MatrixSanitary Ball Check Valve Assembly Flapper Check Valve AssemblySanitary Diaphragm Assembly Parts DrawingParts List Pump Configuration Parts ListInlet and Outlet Parts List Parts ListDiaphragm Material Parts List Indicates replacement parts † Indicates a recommended spare partPart 3150Check Ball Material Parts List Indicates replacement parts † Indicates a recommended spare partcenter housing bore Apply medium strength adhesive to outsideApply a medium strength thread locker to screw threads and torque to 130-150 in-lbsLeak Detector and Pump Stand Parts List Air Section PartsFluid Section Parts Accessories Accessories3150 Conversion Kits 15D990 Leak DetectorDimensional Drawing ModelModel TI8778aTechnical Data Santoprene is a registered trademark of the Monsanto CoLoctite is a registered trademark of the Loctite Corporation Performance Chart 1590 3A Performance ChartTest Conditions Pump tested in water with inlet submerged To find Fluid Outlet Pressure3A Ball Check Valve Pumps Sanitary Ball Check Valve PumpsFlapper Check Valve Pumps Technical Data 3150 3A Performance Chart Model Graco Standard Pump Warranty Extended Product WarrantyGraco Warranties Graco Information