Haier 3150 SA, 3150 SB, 3150 SF, 1590 SA, 1590 SB Reassembly, Service, 310622L

Page 17
Reassembly

5.Inspect the valve plate (108) in place. If damaged, use a Torx (T20) screwdriver or 7 mm (9/32 in.) socket wrench to remove the three screws (103). Remove the valve plate (108). See FIG. 9.

103

108

TI4618c

FIG. 9

6.Inspect the bearings (112, 117) in place. See Parts on page 31. The bearings are tapered and, if dam- aged, must be removed from the outside. This requires disassembly of the fluid section. See page 23.

7.Clean all parts and inspect for wear or damage. Replace as needed. Reassemble, page 17.

Reassembly

1.If you replaced the bearings (112, 117), reinstall as explained on page 24. Reassemble the fluid section.

2.Install the valve plate (108) in the cavity, seal down. Install the three screws (103), using a Torx (T20) screwdriver or 7 mm (9/32 in.) socket wrench. Tighten until the screws bottom out on the housing. See FIG. 9.

Service

3.Install an o-ring (115) on each pilot pin (114). Grease the pins and o-rings. Insert the pins into the bearings, narrow end first. See FIG. 10.

111

110

114 115

TI4617b

FIG. 10

4.Install u-cups (110) on each actuator piston (111), so the lips of the packings face the narrow end of the pistons. See FIG. 10.

5.Lubricate the u-cups (110) and actuator pistons (111). Insert the actuator pistons in the bearings, wide end first. Leave the narrow end of the pistons exposed. See FIG. 10.

6.Grease the lower face of the pilot block (116) and install so its tabs snap into the grooves on the ends of the pilot pins (114). See FIG. 11.

7.Grease the lower face of the valve carriage (105). See FIG. 11.

310622L

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Contents Instructions/Parts List Model SA3AAA ShownHigh Sanitation Pumps 310622LContents ContentsDimensional Drawing Technical DataWarnings WarningsFIRE AND EXPLOSION HAZARD PRESSURIZED EQUIPMENT HAZARDPERSONAL PROTECTIVE EQUIPMENT BURN HAZARDInstallation InstallationGeneral Information Leak Detection SystemMountings Ground Wire ConnectionAir Line Fluid Suction LineFluid Outlet Line Typical InstallationFIG. 3 Typical Floor-Mount Installation FIG. 4 Orientation of Fluid Ports Changing the Orientation of the Fluid Inlet and Outlet PortsAir Exhaust Ventilation E Master air valve for accessories F Air line filter P Muffler FIG. 5 Venting Exhaust AirA Air supply line B Bleed-type master air valve required for pump C Air regulator D Air line quick disconnectStarting and Adjusting the Pump Pressure Relief ProcedureOperation Sanitizing the Pump Before First UseRoutine Cleaning of Product Contact Section of Pump MaintenanceMaintenance LubricationMaintenance Person Preventive Maintenance ScheduleOperator Task310622L Troubleshooting TroubleshootingPROBLEM Follow Pressure Relief ProceLeak in inlet or outlet sanitary fit erly/cleanly due to imbalanceLoose sanitary clamp Tighten clampRepairing the Air Valve ServiceService DisassemblyReassembly 8. Install the valve carriage 105 so its tabs slip into the grooves on the narrow end of the actuator pis- tons 111. See FIG Check Valve Repair 3A Ball Check AssemblySanitary Ball Check Assembly Service For Sanitary Ball Check pumps remove ball gasketFlapper Check Assembly TI8769aTools Required Diaphragm Repair3A Pump Sanitary Pumpdiaphragm plate side high strength thread lock shaft sideBearing and Air Gasket Removal 310622L 3150 Stainless Steel Sanitary Pumps Pump Matrix1590 Stainless Steel Sanitary Pumps Pump MatrixFlapper Check Valve Assembly Sanitary Ball Check Valve AssemblySanitary Diaphragm Assembly Parts DrawingPump Configuration Parts List Parts ListInlet and Outlet Parts List Parts ListIndicates replacement parts † Indicates a recommended spare part Diaphragm Material Parts ListPart 3150Indicates replacement parts † Indicates a recommended spare part Check Ball Material Parts ListApply medium strength adhesive to outside center housing boreApply a medium strength thread locker to screw threads and torque to 130-150 in-lbsFluid Section Parts Leak Detector and Pump Stand Parts ListAir Section Parts Accessories Accessories3150 Conversion Kits 15D990 Leak DetectorModel Dimensional DrawingModel TI8778aLoctite is a registered trademark of the Loctite Corporation Technical DataSantoprene is a registered trademark of the Monsanto Co 1590 3A Performance Chart Performance ChartTest Conditions Pump tested in water with inlet submerged To find Fluid Outlet PressureFlapper Check Valve Pumps 3A Ball Check Valve PumpsSanitary Ball Check Valve Pumps Model 3150 3A Performance Chart 310622L Extended Product Warranty Graco Standard Pump WarrantyGraco Warranties Graco Information