Bradford-White Corp D-38T-155 Service Procedure D24-III, Main Burner Operation Testing, 114

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SERVICE PROCEDURE D24-III

Main Burner Operation Testing

DANGER

120 volt exposure. To avoid personal injury, use caution while performing this procedure.

CAUTION

Be Careful When Making Voltage

Measurements or Jumping Terminals

Not to Damage or Deform Connectors or

Connector Pins.

 

 

 

 

 

Checking MV &

 

Condition:

 

 

MV/PV control plug

 

 

pins to gas valve

Main burner will not light,

 

for 24 volts output

Display shows “Heating” under temperature

 

during heating

 

setpoint.

 

cycle (pilot must be

Tank is cold.

 

lit with no

 

 

 

 

 

sparking).

 

Is Pilot lit?

N

See “Pilot Will Not

 

 

Light”

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

114

Does control board continue to spark with

Y

See “Pilot Lights, No Flame

 

pilot lit?

 

Signal”

 

N

 

 

 

 

 

Insert meter probes into back of

 

Be sure control display is showing “Heating”,

 

“Control” plug on control board to contact

 

 

N

 

pilot is lit and control is not sparking.

N

pins for measuring voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recheck voltage across control board

 

 

Is there 22-27 volts AC across

 

 

 

 

 

 

 

pin terminals 5 & 8 (MV & MV/PV)

 

pin terminals 5 & 8? (Refer to wiring

 

 

 

 

 

 

 

 

Is voltage present?

 

 

diagram also see photo 14)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brown wire disconnected

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

from “MV” terminal of gas

 

 

 

 

 

 

 

 

 

valve

 

Replace control board.

Ground lug of

gas valve

 

 

 

 

 

 

Check incoming gas pressure

 

 

 

 

 

 

to gas valve and manifold

Disconnect brown wire lead from

Y

pressure to burners (See next

 

“MV” terminal of gas valve.

 

p a g e f o r p r o c e d u r e f o r

Is there 22-27 volts AC across

 

checking manifold pressure). If

 

 

brown wire lead & ground?

 

 

inlet gas pressure is O.K.,

 

(see photo 15)

 

replace gas valve. (See photo

 

 

N

 

on next page for gas valve

 

 

 

 

 

 

inlet pressure tap)

Check wire harness for damage or loose

 

 

connections. Repair or replace as needed.

 

 

15

Checking main valve (MV) voltage to gas valve.

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Contents Service Manual To be performed only by qualified service providersTable of Contents Features of Honeywell Integrated Controls System Tools Required for Service Specifications Sequence of Operation Lockout ConditionVoltage at primary pins 1&3 white TroubleshootingPins to black and white wires DefectiveFrom previous Displaying temperature SensorsExample of error code shown on control display Operate?Using Control Display for Servicing Water Heater Sensor is used Setpoint Display/Change Software Version Display only Select SET ExitingSELECTServiceSETMode Display of Water TemperatureTo Display and Change Temperature Setpoint To Display Flame Sense Current of the Pilot Flame SensorSetpoint Flashes Selectset Idle Status Operational Error Codes and Error History Display Error Code HistoryTo view previous error codes ExitingSELECTServiceSET Mode Error Code Definitions Error Code Shown Water Heater Display Press for 3 seconds to reset control in service modeDo not reset the display from the hard lockout Service Procedure D24-IThermostat Circuit Testing State without correcting the causeService Procedure D24-I Upper Sensor Lower SensorUpper thermister location Applicable models Service Procedure D24-II Pilot Operation Testing131 Pilot Inspection Meter Probe Micro-amp readings MeterProbe Micro Amp =Service Procedure D24-III Main Burner Operation Testing114 See Pilot Inspection section Build-up causing restrictionHeater. Refer to Installation Instructions InspectionMain Burner Removal Service Procedure D24-IVMain Burner & Pilot Removal and Inspection Main Burner InspectionFlame Rod Pilot Burner RemovalPilot Burner Inspection Ferrule NutControl Board Replacement Control board replacementTo remove lower sensor Service Procedure D24-V Flue Baffle Removal, InspectionService Procedure D24-VI Approximate Anode Rod Locations Generic Parts List 15A 16/16A 17/17A13A 14A 16A 17A6A 11A 10A 18A 15A 19A 12A 20A 19B 20B 17B18B 16B 12B10B 13B 14B 15BECO BTU/HCO2 GFIPage Page Parts@bradfordwhite.com Techserv@bradfordwhite.com