Bradford-White Corp D-38T-155 service manual Tools Required for Service

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Introduction

It is intended for this manual to be used by qualified service personnel for the primary purpose of troubleshooting analysis and repair of the Bradford White 24 Volt Flue Damper Series Water Heater. Understanding the sequence of operation section of this manual will contribute greatly to troubleshooting this product.

Troubleshooting begins by noting the error code, if any, on the water heater control display and finding the section in this service manual for diagnosing the problem for this error code. This step by step procedure beginning on page 5 will direct the service provider to a series of test procedures to determine root cause of failure.

Contact Technical support immediately if diagnosis is not determined using the methods described in this service manual.

Tools Required for Service

 

 

 

 

Manometer:

 

Two types available, a liquid “U” tube type or a digital (magna-helic)

 

 

type. This device is used to measure gas and/or air pressures and

 

 

vacuum.

Multi-Meter:

A digital type is strongly recommended. This device is used to measure

 

 

electrical values. The meter you select must have the capability to

 

 

measure volts AC, volts DC, Amps, micro-amps and ohms.

Thermometer:

Used to measure water temperature. An accurate thermometer is

 

 

recommended.

Water Pressure Gage:

Used to measure water supply pressure. Also used to determine tank

 

 

pressure by adapting to the drain valve of the heater.

Jumper Leads:

A length of wire (12" min.) with alligator clip at both ends.

Various Hand Tools:

Pipe wrench, channel locks, open end wrench set, 12" crescent wrench,

 

 

Allen wrench set, torx bit set, screw drivers (common & phillips), long

 

 

reach (12") magnetic tip phillips head screw driver #2 tip, ¼" nut driver,

pliers (common & needle nose), socket set including a 1-1/16 deep well socket, wire cutters, wire strippers, wire crimpers, torpedo level, small shop vac, step ladder, and flashlight.

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Contents Service Manual To be performed only by qualified service providersTable of Contents Features of Honeywell Integrated Controls System Tools Required for Service Specifications Sequence of Operation Lockout ConditionTroubleshooting Pins to black and white wiresVoltage at primary pins 1&3 white DefectiveDisplaying temperature Sensors Example of error code shown on control displayFrom previous Operate?Using Control Display for Servicing Water Heater Sensor is used Setpoint Display/Change Software Version Display only Select SET ExitingSELECTServiceSETMode Display of Water TemperatureTo Display and Change Temperature Setpoint To Display Flame Sense Current of the Pilot Flame SensorSetpoint Flashes Selectset Idle Status Operational Error Codes and Error History Display Error Code HistoryTo view previous error codes ExitingSELECTServiceSET Mode Error Code Definitions Error Code Shown Water Heater Display Press for 3 seconds to reset control in service modeService Procedure D24-I Thermostat Circuit TestingDo not reset the display from the hard lockout State without correcting the causeService Procedure D24-I Lower Sensor Upper SensorUpper thermister location Applicable models Pilot Operation Testing Service Procedure D24-II131 Pilot Inspection Micro-amp readings Meter ProbeMeter Probe Micro Amp =Main Burner Operation Testing Service Procedure D24-III114 Build-up causing restriction Heater. Refer to Installation InstructionsSee Pilot Inspection section InspectionService Procedure D24-IV Main Burner & Pilot Removal and InspectionMain Burner Removal Main Burner InspectionPilot Burner Removal Pilot Burner InspectionFlame Rod Ferrule NutControl board replacement Control Board ReplacementTo remove lower sensor Service Procedure D24-V Flue Baffle Removal, InspectionService Procedure D24-VI Approximate Anode Rod Locations Generic Parts List 15A 16/16A 17/17A13A 14A 16A 17A6A 11A 10A 18A 15A 19A 12A 20A 19B 20B 17B18B 16B 12B10B 13B 14B 15BBTU/H CO2ECO GFIPage Page Parts@bradfordwhite.com Techserv@bradfordwhite.com