Bradford-White Corp TGHE-1991-N(X), TGHE-160I-N(X) Section IV Water Connections, Water Quality

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SECTION IV: WATER CONNECTIONS

WARNING

Failure to install and maintain a new, listed pressure relief valve will release the manufacturer from any claim, which might result from excessive temperature and pressures.

Keep clear of the pressure relief valve discharge line outlet. The discharge may be hot enough to cause scald injury. The water is under pressure and may splash.

WARNING

DO NOT reverse the inlet and outlet (cold and hot water) connections on the water heater. This may cause a hazardous operating condition or the water heater may be inoperable

WATER QUALITY

The EverHot® water heater must have the water quality within the following limits for long life and reliable operation. The water supply should be tested to make sure the quality is within the specified limits. If there is a problem with the water quality, contact your local water conditioning company for equipment to condition the water supply to this water heater.

NOTICE

Operating this water heater with water conditions outside the specified limits will void the warranty.

Table 4. Maximum Levels for Water Quality.

 

 

TDS

 

 

 

 

 

 

 

Description

pH

(Total

Total

Aluminum

Chlorides

Copper

Iron

Manganese

Zinc

Dissolved

Hardness

 

 

 

 

 

 

 

 

 

 

Solids)

 

 

 

 

 

 

 

Maximum

6.5 to

Up to 500

Up to

Up to 0.2

Up to

Up to

Up to

Up to 0.05

Up to 5

0.3

Levels

8.5

ppm

200 ppm

ppm

250 ppm

1.0 ppm

ppm

ppm

ppm

 

 

 

 

 

 

 

 

 

Note: 1 ppm = 1 mg/L

NOTICE

If the EverHot water heater is operated under hard water conditions without a water conditioner, the diagnostic code “LC” may flash on the water heater’s control. This code means the heat exchanger coil is beginning to accumulate mineral deposits and MUST be flushed (see Section IX, “Flushing Procedure for Mineral Scale Removal…”). Contact your installer for a qualified service technician to flush the heat exchanger. A water conditioner may be needed to prevent this condition from re-occurring.

CAUTION

Failure to flush the water heater when “LC” is flashing will cause damage to the heat exchanger. Damage caused by mineral scale build up is not covered by the water heater warranty.

INSTRUCTIONS FOR CONNECTIONS

1.BEFORE PROCEEDING WITH THE INSTALLATION, CLOSE THE MAIN WATER SUPPLY VALVE. After shutting off the main water supply, open a faucet to relieve the water line pressure to prevent any water from leaking out of the pipes while making the water connections to the water heater. The COLD water inlet and HOT water outlet are identified on the bottom casing of the water heater. Make the proper plumbing connections between the water heater and the plumbing system to the house. All soldering materials and piping must be compatible with

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Contents TGHE-160I-NX & TGHE-199I-NX Table of Contents Page Page If YOU Smell GAS Model Section II SpecificationsDimensions Pressure Drop psi Water Flow Rate gpm Section III Installation Instructions Water Heater Location UnpackingRemove Carton Mount Water Heater on the Wall Important In the State of Massachusetts 248CMR 4.00 State RegulationsWater Quality Section IV Water ConnectionsInstructions for Connections Page Approximate TIME/TEMPERATURE Relationships in Scalds Recommended Piping for a Basic Installation Recommended Piping for a Circulation Systems Recommended Piping for Freeze Protection Recommended Piping for Power Failure Freeze ProtectionPressure Relief Valve Page Page Section V Venting Venting Direct Vent Terminal Location Vent / Air Intake Terminal LocationsVenting System Layout Venting System InstallationHorizontal Direct Vent Installations Prior to the Installation of the EverHot Direct Vent SystemIllustration Showing a Horizontal Termination Installation Vertical Vent Installations Vertical Direct Vent InstallationsDip Switch Combustion Blower Dip Switch SettingsInstallation of Venting System Components Recommended Vent/Air Intake Terminal Position CondensateCoping with Condensation Joint ConnectionShortening of Vent Extensions Illustration Showing How to Shorten Vent ExtensionsComponents Needed for Direct Vent Applications Venting Parts & DimensionsVent Pipe Clamp, p/n Page Illustration Showing How to Properly Cut a Vent Extension Measure Dimension to FitFinal Installation of the Vent System Cut the Vent to Fit Illustration Showing How to Cut the Vertical Vent to FitMounting the Vent System Vertical Discharge High Altitude InstallationsPage Manufacturer Product Venting SuppliersSection VI GAS Connections GAS Pressure Regulation GAS Meter Size Natural GAS onlyGas Specific CorrectionInitial Operation and Testing Installer only Section VII Electrical Connections Ladder Diagram Wiring Diagram for Tghe Models Temperature Controls Page Installation of Remote Controls Optional Securing screw Wiring hole 21/32Illustration Showing Where to Connect Remote Control Harness Troubleshooting Electrical Initial Operation and Testing of Controls Installer onlyResistance Connector Pin Nos Wire ColorFlame Rod Heat Exchanger and Outgoing Water Temperature ThermistorsAmp Fuses Frost ProtectionGeneral Instructions To Fill the Water Heater Section Viii Operating InstructionsSequence of Operation Property damage, personal injury or loss of life Lighting Instructions For Your Safety Read Before OperatingWhat to do if YOU Smell GAS Operation InstructionsTurning OFF the Water Heater for AN Extended Period of Time Temperature AdjustmentPage Scalding Approximate TIME/TEMPERATURE Relationships in ScaldsCode Code Description First AID for ScaldsCode Code Description Thermal Fuse Code Code Description Nothing happens Burner Flame Appearance Section IX MaintenancePage Water Heater Circulating PumpPage Section X Parts List Description Quantity TGHE-160I TGHE-199IPage TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Section XI Warranty How do you get warranty assistance? What will we do to correct problems?What should you do to keep the warranty in effect? What will we not do?Page Page Fax/215-641-1670 Parts Fax/215-641-2180