Bradford-White Corp TGHE-160I-N(X) Section Viii Operating Instructions, Sequence of Operation

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SECTION VIII: OPERATING INSTRUCTIONS

WARNING

Water heaters are heat-producing appliances. To avoid damage or injury there must be no materials stored against the water heater or direct vent system, and proper care must be taken to avoid unnecessary contact (especially by children) with the water heater and direct vent system.

UNDER NO CIRCUMSTANCES SHOULD FLAMMABLE MATERIALS, SUCH AS GASOLINE OR PAINT THINNER BE USED OR STORED IN THE VICINITY OF THIS WATER HEATER OR IN ANY LOCATION FROM WHICH FUMES COULD REACH THE WATER HEATER.

Installation or service of this water heater requires ability equivalent to that of a licensed tradesman in the field involved. Plumbing, air supply, venting, gas supply, and electrical work are required.

Light the unit in accordance with the operation instructions label attached to the water heater.

Under no circumstances should the input rate exceed the input rate shown on the water heater rating plate. Over firing could result in damage or sooting of the water heater.

If the unit is exposed to the following, do not operate water heater until all corrective steps have been made by a factory authorized independent service contractor or qualified service professional.

1.Flooding to or above the level of the burner or controls

2.External firing

3.Damage

4.Firing without water

5.Sooting

Never operate the water heater without first being certain it is filled with water and a pressure relief valve is installed in the HOT WATER OUTLET PIPING of the WATER heater.

GENERAL INSTRUCTIONS

TO FILL THE WATER HEATER

1.Close the water heater drain valve by turning the knob or valve stem clockwise.

2.Open the cold water supply shut-off valve.

3.Open several hot water faucets to allow air to escape from the system.

4.When a steady stream of water flows from the faucets, the water heater is filled. Close the faucets and check for water leaks at the water heater drain valve, pressure relief valve, and the hot and cold water connections.

SEQUENCE OF OPERATION

1.Water heater senses the minimum operating water flow which starts the ignition sequence to light the burners.

2.Blower ON

3.Gas valve opens and spark igniter starts.

4.Main burner ON

5.Flame signal confirmed

6.Burner flame and combustion blower modulates to maintain selected outlet temperature

7.Water flow is also regulated to not exceed the capacity of the water heater for the temperature selected.

8.Water flow shuts off.

9.Burners shut off immediately, but combustion blower continues for several seconds to purge heat from coil.

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Contents TGHE-160I-NX & TGHE-199I-NX Table of Contents Page Page If YOU Smell GAS Section II Specifications ModelDimensions Pressure Drop psi Water Flow Rate gpm Section III Installation Instructions Remove Carton UnpackingWater Heater Location Mount Water Heater on the Wall State Regulations Important In the State of Massachusetts 248CMR 4.00Instructions for Connections Section IV Water ConnectionsWater Quality Page Approximate TIME/TEMPERATURE Relationships in Scalds Recommended Piping for a Basic Installation Recommended Piping for a Circulation Systems Recommended Piping for Power Failure Freeze Protection Recommended Piping for Freeze ProtectionPressure Relief Valve Page Page Section V Venting Venting Vent / Air Intake Terminal Locations Direct Vent Terminal LocationVenting System Installation Venting System LayoutPrior to the Installation of the EverHot Direct Vent System Horizontal Direct Vent InstallationsIllustration Showing a Horizontal Termination Installation Vertical Direct Vent Installations Vertical Vent InstallationsCombustion Blower Dip Switch Settings Dip SwitchInstallation of Venting System Components Condensate Recommended Vent/Air Intake Terminal PositionJoint Connection Coping with CondensationIllustration Showing How to Shorten Vent Extensions Shortening of Vent ExtensionsVenting Parts & Dimensions Components Needed for Direct Vent ApplicationsVent Pipe Clamp, p/n Page Measure Dimension to Fit Illustration Showing How to Properly Cut a Vent ExtensionFinal Installation of the Vent System Illustration Showing How to Cut the Vertical Vent to Fit Cut the Vent to FitHigh Altitude Installations Mounting the Vent System Vertical DischargePage Venting Suppliers Manufacturer ProductSection VI GAS Connections GAS Meter Size Natural GAS only GAS Pressure RegulationGas Specific CorrectionInitial Operation and Testing Installer only Section VII Electrical Connections Ladder Diagram Wiring Diagram for Tghe Models Temperature Controls Page Securing screw Wiring hole 21/32 Installation of Remote Controls OptionalIllustration Showing Where to Connect Remote Control Harness Initial Operation and Testing of Controls Installer only Troubleshooting ElectricalResistance Connector Pin Nos Wire ColorHeat Exchanger and Outgoing Water Temperature Thermistors Flame RodFrost Protection Amp FusesSequence of Operation Section Viii Operating InstructionsGeneral Instructions To Fill the Water Heater Lighting Instructions For Your Safety Read Before Operating Property damage, personal injury or loss of lifeWhat to do if YOU Smell GAS Operation InstructionsTemperature Adjustment Turning OFF the Water Heater for AN Extended Period of TimePage Approximate TIME/TEMPERATURE Relationships in Scalds ScaldingFirst AID for Scalds Code Code DescriptionCode Code Description Thermal Fuse Code Code Description Nothing happens Section IX Maintenance Burner Flame AppearancePage Circulating Pump Water HeaterPage Section X Parts List TGHE-160I TGHE-199I Description QuantityPage TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Section XI Warranty What will we do to correct problems? How do you get warranty assistance?What should you do to keep the warranty in effect? What will we not do?Page Page Fax/215-641-1670 Parts Fax/215-641-2180