Bradford-White Corp TGHE-160I-N(X), TGHE-1991-N(X) instruction manual

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Combination Water and Space Heating Applications – Commercial Use Water Heaters Only

Commercial use water heaters may be used for space heating or combination space heating/potable water heating applications, provided the following requirements and recommended piping diagrams are carefully followed.

WARNING

The following instructions must be carefully followed to assure safe and reliable operation of the water heater. All piping components connected to this water heater must be suitable for use with potable water. In Massachusetts, space heating piping length must not exceed 50 feet. Toxic chemicals, such as those used for boiler treatment, must not be introduced into potable water used for space heating. This water heater must not be connected to an existing heating system or component(s) previously used with a non-potable water heating appliance. When the system requires water for space heating at temperatures higher than required for other means, an ASSE approved mixing valve must be installed to temper the water for those uses in order to reduce the scald hazard potential.

1.Only commercial use water heaters may be used for combination water heating/space heating applications. Residential use water heaters will not be covered under warranty for water heating/space heating applications.

2.The temperature setting of the water heater thermostat must not exceed 160°F.

3.In combination space heating/potable water heating applications that require higher water temperatures than normally used for potable water uses, an ASSE approved thermostatic mixing valve must be installed to temper the water for those uses in order to reduce the scald hazard potential.

4.In order to assure adequate flow through the water heater, follow the recommended piping diagram and

circulator specifications (see

5.

6. Note: in Massachusetts, the following must be done:

Tempered potable water must meet temperatures in 248 CMR.

All water piping must be insulated in accordance with 780 CMR (Massachusetts energy code).

50 feet maximum distance from water heater to space heating load (developed length).

Piping loop between water heater and heating load must be in compliance with 248 CMR.

All circulators must use an electronically controlled timer that activates every 6 hours for 60 seconds.

7.Figure 7).

8.An expansion tank will be required in all space heating applications.

9.A Y-type mesh strainer (#20 mesh screen) should be installed on the cold water inlet of the water heater

to prevent clogging of the fine mesh screen on the water heater cold water inlet connection.

10.A water softener must be used if the water supply has a tested hardness level above 10 grains of hardness.

11.All piping must be ¾” copper or larger.

12.All components must be suitable for use with potable water.

13.The water heater should be located as close as practical to the space heating heat exchanger.

14.A check valve should be located after the circulator(s) to prevent backflow during potable water demands.

15.A heat exchanger may be required to separate the potable water from the space heating circuit in certain applications.

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Contents TGHE-160I-NX & TGHE-199I-NX Table of Contents Page Page If YOU Smell GAS Section II Specifications ModelDimensions Pressure Drop psi Water Flow Rate gpm Section III Installation Instructions Remove Carton UnpackingWater Heater Location Mount Water Heater on the Wall State Regulations Important In the State of Massachusetts 248CMR 4.00Instructions for Connections Section IV Water ConnectionsWater Quality Page Approximate TIME/TEMPERATURE Relationships in Scalds Recommended Piping for a Basic Installation Recommended Piping for a Circulation Systems Recommended Piping for Power Failure Freeze Protection Recommended Piping for Freeze ProtectionPressure Relief Valve Page Page Section V Venting Venting Vent / Air Intake Terminal Locations Direct Vent Terminal LocationVenting System Installation Venting System LayoutPrior to the Installation of the EverHot Direct Vent System Horizontal Direct Vent InstallationsIllustration Showing a Horizontal Termination Installation Vertical Direct Vent Installations Vertical Vent InstallationsCombustion Blower Dip Switch Settings Dip SwitchInstallation of Venting System Components Condensate Recommended Vent/Air Intake Terminal PositionJoint Connection Coping with CondensationIllustration Showing How to Shorten Vent Extensions Shortening of Vent ExtensionsVenting Parts & Dimensions Components Needed for Direct Vent ApplicationsVent Pipe Clamp, p/n Page Measure Dimension to Fit Illustration Showing How to Properly Cut a Vent ExtensionFinal Installation of the Vent System Illustration Showing How to Cut the Vertical Vent to Fit Cut the Vent to FitHigh Altitude Installations Mounting the Vent System Vertical DischargePage Venting Suppliers Manufacturer ProductSection VI GAS Connections GAS Meter Size Natural GAS only GAS Pressure RegulationGas Specific CorrectionInitial Operation and Testing Installer only Section VII Electrical Connections Ladder Diagram Wiring Diagram for Tghe Models Temperature Controls Page Securing screw Wiring hole 21/32 Installation of Remote Controls OptionalIllustration Showing Where to Connect Remote Control Harness Initial Operation and Testing of Controls Installer only Troubleshooting ElectricalResistance Connector Pin Nos Wire ColorHeat Exchanger and Outgoing Water Temperature Thermistors Flame RodFrost Protection Amp FusesSequence of Operation Section Viii Operating InstructionsGeneral Instructions To Fill the Water Heater Lighting Instructions For Your Safety Read Before Operating Property damage, personal injury or loss of lifeWhat to do if YOU Smell GAS Operation InstructionsTemperature Adjustment Turning OFF the Water Heater for AN Extended Period of TimePage Approximate TIME/TEMPERATURE Relationships in Scalds ScaldingFirst AID for Scalds Code Code DescriptionCode Code Description Thermal Fuse Code Code Description Nothing happens Section IX Maintenance Burner Flame AppearancePage Circulating Pump Water HeaterPage Section X Parts List TGHE-160I TGHE-199I Description QuantityPage TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Section XI Warranty What will we do to correct problems? How do you get warranty assistance?What should you do to keep the warranty in effect? What will we not do?Page Page Fax/215-641-1670 Parts Fax/215-641-2180