Bradford-White Corp TGHE-160I-N(X), TGHE-1991-N(X) instruction manual

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WARNING

DO NOT tamper with or alter the water heater and/or controls.

DO NOT operate water heater with jumpered or absent controls or safety devices.

DO NOT operate water heater if any external part has been under water. Immediately call a qualified service technician to inspect the water heater and to replace any part of the control system including gas controls, which has been under water.

DO NOT attempt to use this water heater with any gas other than the type listed on the rating plate. Do not attempt to convert this water heater for use with a gas other than the type for which it is equipped. Failure to use the proper gas can create an unsafe condition resulting in property damage, bodily injury, or death. Consult your local gas supplier or gas company if there are any questions.

DO NOT operate this water heater if the input rate exceeds the rate shown on the water heater rating plate.

This water heater contains very hot water under high pressure. Do not unscrew any pipe fittings nor attempt to disconnect any components of this water heater without positively assuring the water is cool and is not under pressure. Always wear protective clothing and equipment when installing, starting up or servicing this water heater to prevent scald injuries. Do not rely on the temperature gauges to determine the temperature. Do not touch any components unless they are cool.

This water heater must be properly vented and connected to an approved vent system in good condition. DO NOT operate water heater with the absence of an approved vent system. A clean and unobstructed vent system is necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribute toward maintaining the water heater’s efficiency.

This water heater is for indoor installation only. A venting system must be used to supply outdoor air for combustion to the water heater.

This water heater requires its own separate venting system. DO NOT connect the exhaust vent into an existing vent pipe or chimney.

Water heater materials of construction, products of combustion and the fuel contain carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or harmful substances which can cause death or serious injury and are known to the state of California to cause cancer, birth defects and other reproductive harm. Always use proper safety clothing, respirators and equipment when servicing or working nearby this water heater.

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Contents TGHE-160I-NX & TGHE-199I-NX Table of Contents Page Page If YOU Smell GAS Section II Specifications ModelDimensions Pressure Drop psi Water Flow Rate gpm Section III Installation Instructions Water Heater Location UnpackingRemove Carton Mount Water Heater on the Wall State Regulations Important In the State of Massachusetts 248CMR 4.00Water Quality Section IV Water ConnectionsInstructions for Connections Page Approximate TIME/TEMPERATURE Relationships in Scalds Recommended Piping for a Basic Installation Recommended Piping for a Circulation Systems Recommended Piping for Power Failure Freeze Protection Recommended Piping for Freeze ProtectionPressure Relief Valve Page Page Section V Venting Venting Vent / Air Intake Terminal Locations Direct Vent Terminal LocationVenting System Installation Venting System LayoutPrior to the Installation of the EverHot Direct Vent System Horizontal Direct Vent InstallationsIllustration Showing a Horizontal Termination Installation Vertical Direct Vent Installations Vertical Vent InstallationsCombustion Blower Dip Switch Settings Dip SwitchInstallation of Venting System Components Condensate Recommended Vent/Air Intake Terminal PositionJoint Connection Coping with CondensationIllustration Showing How to Shorten Vent Extensions Shortening of Vent ExtensionsVenting Parts & Dimensions Components Needed for Direct Vent ApplicationsVent Pipe Clamp, p/n Page Measure Dimension to Fit Illustration Showing How to Properly Cut a Vent ExtensionFinal Installation of the Vent System Illustration Showing How to Cut the Vertical Vent to Fit Cut the Vent to FitHigh Altitude Installations Mounting the Vent System Vertical DischargePage Venting Suppliers Manufacturer ProductSection VI GAS Connections GAS Meter Size Natural GAS only GAS Pressure RegulationGas Specific CorrectionInitial Operation and Testing Installer only Section VII Electrical Connections Ladder Diagram Wiring Diagram for Tghe Models Temperature Controls Page Securing screw Wiring hole 21/32 Installation of Remote Controls OptionalIllustration Showing Where to Connect Remote Control Harness Initial Operation and Testing of Controls Installer only Troubleshooting ElectricalResistance Connector Pin Nos Wire ColorHeat Exchanger and Outgoing Water Temperature Thermistors Flame RodFrost Protection Amp FusesGeneral Instructions To Fill the Water Heater Section Viii Operating InstructionsSequence of Operation Lighting Instructions For Your Safety Read Before Operating Property damage, personal injury or loss of lifeWhat to do if YOU Smell GAS Operation InstructionsTemperature Adjustment Turning OFF the Water Heater for AN Extended Period of TimePage Approximate TIME/TEMPERATURE Relationships in Scalds ScaldingFirst AID for Scalds Code Code DescriptionCode Code Description Thermal Fuse Code Code Description Nothing happens Section IX Maintenance Burner Flame AppearancePage Circulating Pump Water HeaterPage Section X Parts List TGHE-160I TGHE-199I Description QuantityPage TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Section XI Warranty What will we do to correct problems? How do you get warranty assistance?What should you do to keep the warranty in effect? What will we not do?Page Page Fax/215-641-1670 Parts Fax/215-641-2180