Bradford-White Corp TGHE-160I-N(X) Section IX Maintenance, Burner Flame Appearance

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SECTION IX: MAINTENANCE

WARNING

Always turn off the electrical power supply, the manual gas valve, and the manual water control valve whenever servicing this appliance.

KEEP THE WATER HEATER AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPORS AND LIQUIDS.

The EverHot® water heater should be checked annually by a qualified technician. Regular maintenance will keep the water heater operating efficiently and help to assure reliable operation and a long service life.

1.Remove and clean the inlet water filter screen. If a Y-type strainer or cartridge filter is used on the cold water inlet to the water heater, inspect or clean as needed to assure full water flow to the water heater.

2.Visually inspect the burner flames. The flame must burn with a clear blue, stable flame (possibly with orange tips). Refer to Figure 42 for satisfactory flame appearance. If the burner flame appearance is not satisfactory or debris is visible on the burners, remove and clean with a vacuum cleaner.

Figure 42. Burner Flame Appearance.

3.Inspect entire venting system and vent terminal. Make sure all the venting connections are tight and the gaskets are in good condition. Check the vent terminal openings for blockage and clean, if necessary. Keep shrubs and vegetation clear of the vent terminal.

4.All electric motors are permanently lubricated and do not need oiling. Remove the combustion air blower and clean wheel and housing with soft brush or vacuum.

5.If the “LC” code has been flashing on the display, the heat exchanger will need flushing to remove lime and scale deposits. Refer to the “Flushing Procedure for Lime Scale Removal…” in Section IX, “Maintenance.”

6.Check operation of the pressure relief valve. To check the relief valve, lift the lever at the end of the valve several times. The valve should seat properly and operate freely. If water does not flow, remove and inspect for obstructions or corrosion. Replace with a new valve of the recommended size as necessary. A thorough inspection of the valve should be performed at least every three years by removing the pressure relief valve from the outlet piping. Do not attempt to repair the valve, as this could result in improper operation and explosion of the heat exchanger and piping. In areas with poor water conditions, it may be necessary to inspect the pressure relief valve more often than the recommended maintenance schedule.

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Contents TGHE-160I-NX & TGHE-199I-NX Table of Contents Page Page If YOU Smell GAS Section II Specifications ModelDimensions Pressure Drop psi Water Flow Rate gpm Section III Installation Instructions Water Heater Location UnpackingRemove Carton Mount Water Heater on the Wall State Regulations Important In the State of Massachusetts 248CMR 4.00Water Quality Section IV Water ConnectionsInstructions for Connections Page Approximate TIME/TEMPERATURE Relationships in Scalds Recommended Piping for a Basic Installation Recommended Piping for a Circulation Systems Recommended Piping for Power Failure Freeze Protection Recommended Piping for Freeze ProtectionPressure Relief Valve Page Page Section V Venting Venting Vent / Air Intake Terminal Locations Direct Vent Terminal LocationVenting System Installation Venting System LayoutPrior to the Installation of the EverHot Direct Vent System Horizontal Direct Vent InstallationsIllustration Showing a Horizontal Termination Installation Vertical Direct Vent Installations Vertical Vent InstallationsCombustion Blower Dip Switch Settings Dip SwitchInstallation of Venting System Components Condensate Recommended Vent/Air Intake Terminal PositionJoint Connection Coping with CondensationIllustration Showing How to Shorten Vent Extensions Shortening of Vent ExtensionsVenting Parts & Dimensions Components Needed for Direct Vent ApplicationsVent Pipe Clamp, p/n Page Measure Dimension to Fit Illustration Showing How to Properly Cut a Vent ExtensionFinal Installation of the Vent System Illustration Showing How to Cut the Vertical Vent to Fit Cut the Vent to FitHigh Altitude Installations Mounting the Vent System Vertical DischargePage Venting Suppliers Manufacturer ProductSection VI GAS Connections GAS Meter Size Natural GAS only GAS Pressure RegulationGas Specific CorrectionInitial Operation and Testing Installer only Section VII Electrical Connections Ladder Diagram Wiring Diagram for Tghe Models Temperature Controls Page Securing screw Wiring hole 21/32 Installation of Remote Controls OptionalIllustration Showing Where to Connect Remote Control Harness Initial Operation and Testing of Controls Installer only Troubleshooting ElectricalResistance Connector Pin Nos Wire ColorHeat Exchanger and Outgoing Water Temperature Thermistors Flame RodFrost Protection Amp FusesGeneral Instructions To Fill the Water Heater Section Viii Operating InstructionsSequence of Operation Lighting Instructions For Your Safety Read Before Operating Property damage, personal injury or loss of lifeWhat to do if YOU Smell GAS Operation InstructionsTemperature Adjustment Turning OFF the Water Heater for AN Extended Period of TimePage Approximate TIME/TEMPERATURE Relationships in Scalds ScaldingFirst AID for Scalds Code Code DescriptionCode Code Description Thermal Fuse Code Code Description Nothing happens Section IX Maintenance Burner Flame AppearancePage Circulating Pump Water HeaterPage Section X Parts List TGHE-160I TGHE-199I Description QuantityPage TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Section XI Warranty What will we do to correct problems? How do you get warranty assistance?What should you do to keep the warranty in effect? What will we not do?Page Page Fax/215-641-1670 Parts Fax/215-641-2180