Bradford-White Corp TGHE-1991-N(X), TGHE-160I-N(X) Initial Operation and Testing Installer only

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INITIAL OPERATION AND TESTING (INSTALLER ONLY)

1.Open the gas and water supply valves to the water heater.

2.Check for water and gas leaks. Use soap solution to check for gas leaks.

3.To check inlet supply pressure, remove the 1/8” NPT plug on the gas inlet supply fitting just below the bottom casing and install a barb fitting for attaching a hose to a manometer. For checking the gas manifold pressure, the plug is located just below the gas manifold connection inside the control panel.

4.Turn power on (after completing electrical connections – refer to Section VII, “Electrical Connections”) and fully open a hot water tap.

5.Measure the gas pressures to see that these are within the specified limits below:

Supply Pressure:

Nat. Gas: Min.: 5 in. w.c., Max.: 10.5 in. w.c.

 

L.P. Gas: Min.: 8 in. w.c., Max: 13.5 in. w.c.

Manifold Pressure:

Nat. Gas: 2.4-3.0 in. w.c. High Fire, 0.7-0.85 in. w.c. Low Fire

 

L.P. Gas: 3.6-4.0 in. w.c. High Fire, 1.06-1.46 in. w.c. Low Fire

 

(Manifold pressures vary depending on the water heater model)

6.Turn off the hot water faucets. Disconnect the electrical power to the water heater. Remove the pressure gauges and replace the plugs. Check for gas leaks around the plugs.

7.Replace the front control panel. Restore electrical power to the water heater

NOTICE

If the gas supply pressure is below the specified value, check the gas piping to ensure that it is the correct size for all the gas appliances on line. Check the supply pressure with all the gas appliances in operation. The manifold pressure will vary with the water flow rate. Several hot water faucets may need to be opened with the temperature control set on the highest setting in order to get maximum high fire manifold pressure. If the manifold pressure is below the specified value and there is sufficient water pressure and flow, be sure the inlet gas pressure is within the specified limits before attempting to adjust the manifold pressure.

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Contents TGHE-160I-NX & TGHE-199I-NX Table of Contents Page Page If YOU Smell GAS Model Section II SpecificationsDimensions Pressure Drop psi Water Flow Rate gpm Section III Installation Instructions Unpacking Water Heater LocationRemove Carton Mount Water Heater on the Wall Important In the State of Massachusetts 248CMR 4.00 State RegulationsSection IV Water Connections Water QualityInstructions for Connections Page Approximate TIME/TEMPERATURE Relationships in Scalds Recommended Piping for a Basic Installation Recommended Piping for a Circulation Systems Recommended Piping for Freeze Protection Recommended Piping for Power Failure Freeze ProtectionPressure Relief Valve Page Page Section V Venting Venting Direct Vent Terminal Location Vent / Air Intake Terminal LocationsVenting System Layout Venting System InstallationHorizontal Direct Vent Installations Prior to the Installation of the EverHot Direct Vent SystemIllustration Showing a Horizontal Termination Installation Vertical Vent Installations Vertical Direct Vent InstallationsDip Switch Combustion Blower Dip Switch SettingsInstallation of Venting System Components Recommended Vent/Air Intake Terminal Position CondensateCoping with Condensation Joint ConnectionShortening of Vent Extensions Illustration Showing How to Shorten Vent ExtensionsComponents Needed for Direct Vent Applications Venting Parts & DimensionsVent Pipe Clamp, p/n Page Illustration Showing How to Properly Cut a Vent Extension Measure Dimension to FitFinal Installation of the Vent System Cut the Vent to Fit Illustration Showing How to Cut the Vertical Vent to FitMounting the Vent System Vertical Discharge High Altitude InstallationsPage Manufacturer Product Venting SuppliersSection VI GAS Connections GAS Pressure Regulation GAS Meter Size Natural GAS onlyGas Specific CorrectionInitial Operation and Testing Installer only Section VII Electrical Connections Ladder Diagram Wiring Diagram for Tghe Models Temperature Controls Page Installation of Remote Controls Optional Securing screw Wiring hole 21/32Illustration Showing Where to Connect Remote Control Harness Troubleshooting Electrical Initial Operation and Testing of Controls Installer onlyResistance Connector Pin Nos Wire ColorFlame Rod Heat Exchanger and Outgoing Water Temperature ThermistorsAmp Fuses Frost ProtectionSection Viii Operating Instructions General Instructions To Fill the Water HeaterSequence of Operation Property damage, personal injury or loss of life Lighting Instructions For Your Safety Read Before OperatingWhat to do if YOU Smell GAS Operation InstructionsTurning OFF the Water Heater for AN Extended Period of Time Temperature AdjustmentPage Scalding Approximate TIME/TEMPERATURE Relationships in ScaldsCode Code Description First AID for ScaldsCode Code Description Thermal Fuse Code Code Description Nothing happens Burner Flame Appearance Section IX MaintenancePage Water Heater Circulating PumpPage Section X Parts List Description Quantity TGHE-160I TGHE-199IPage TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Page TGHE-160I TGHE-199I Section XI Warranty How do you get warranty assistance? What will we do to correct problems?What should you do to keep the warranty in effect? What will we not do?Page Page Fax/215-641-1670 Parts Fax/215-641-2180