KitchenAid KAD-9 manual System Overview

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PRODUCT OPERATION

SYSTEM OVERVIEW

ELECTRONICS

The functions of controlling the motor and the user interface console are combined into a single 16-bit micro controller on the main circuit board.

The micro controller also controls a transformerless 85 watt switchmode power supply. The power supply uses a large drop- ping resistor on the heater plate and phase control of the line voltage to produce a variable voltage supply. The micro controller can sup- ply 5 - 85 volts to the various components.

The user interface has a circuit board for front controls and a touch switch panel for internal controls.

MOTOR & HALL SENSOR

The electronically controlled 80V, 60w, 3 phase, 4-pole, brushless DC motor runs at 2300-2850 rpm during wash cycles, and approximately 4200 rpm during drain.

The hall sensor is mounted on a small circuit board clipped to the motor case, and monitors motor speed and rotation.

HEATER PLATE

The heater plate is a porcelain enameled steel plate that supports the motor at the base of the tub and is clamped in place by a lock ring nut. A thick film resistive circuit for the heater ele- ment and the power supply dropping resistor are printed on the dry side of the heater plate.

The heater element is only activated during wash cycles. It is not used for drying. Tempera- ture is maintained by the thermistor. Overheat protection is provided by a thermal fuse located on the heater plate.

AMOUNT OF WATER

The tub fills with 0.8 gallons of water, approxi- mately level with the base of the spray arm. Once this level is reached, the wash is primed to pump water through the spray arm, which will then rotate.

The load on the wash pump is constantly monitored throughout the wash cycle and the water level adjusted if necessary.

TUB HOME SENSOR

Using an infrared transmitter and receiver mounted on the controller circuit board, the tub home sensor detects when the tub is closed and ready to start a cycle.

The transmitter sends infrared light through an optical light pipe to the side of the tub. Another optical light pipe leads from the infrared re- ceiver to the side of the tub. When the tub is closed, the two light pipes are optically con- nected via a prism mounted in the side of the chassis.

DETERGENT/RINSE AID

DISPENSER

The detergent/rinse aid dispenser door is opened manually to load detergent, and then manually closed to transport the detergent to the tub by the inlet water. An electronically- controlled inlet water diverter valve enables each detergent chamber to be dispensed sepa- rately.

A positive displacement pump and storage tank is incorporated within the dispenser to supply rinse agent. The electronic controller regulates the amount of rinse agent dispensed. A red light on the tank filler cap indicates an empty rinse agent tank.

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Contents Drawer Dishwasher Goals and Objectives ForwardTable of Contents Diagnostics & Troubleshooting General Safety FirstModel Number Model & Serial Number DesignationsSerial Number D D 01 D P PAModel & Serial Number Label Tech Sheet Locations General SpecificationsKitchenAid will not pay for Kitchenaid Dishwasher WarrantyTWO-YEAR Full Warranty Page Parts Supplied GeneralTools and Material Required 32-3/16 34-1/2 Cm 87.8 cm Product DimensionsFrom front Cabinet Dimensions / RequirementsWater Requirements Electrical RequirementsRecommended Ground Method Foragrounded,cord-connecteddishwasherPower Supply Cord Installing the DishwasherSide Extrusion Chassis Trim Edge Lip Top extrusion Direct Wiring Remove the house wiring knockout Side Mounting the Dishwasher Top attaching bracket Drain hose support Waste 27-1/2 32-1/4 Other Plumbing Options For standpipe installationsStandard Toe Kick Front Panels & TOE KickStandard Front Panels Toe kick Custom Front Panels Custom Front Panels DimensionsLay the custom front panel face down Custom Toe Kick Custom Toe Kick DimensionsSystem Overview Filter Plate Drain CycleDrying Cycle LID SystemControl Panels Parts and FeaturesWash System To Clean The Spray ArmDishwasher Systems To Clean The Filter Plate To Clean The Drain FilterSound System Drying SystemFilling The Powdered Detergent Dispenser Using the DishwasherDetergent USE Program Quantities How Much Detergent To UseRinse AID Dispenser Rinse Aid IndicatorFilling The Dispenser How Much Rinse Aid To UsePerformance Tips Wash Programs Program ChartsPausing a Cycle Canceling a Wash CycleChanging a Cycle Or Setting Option Selections AdjustmentsTo enter the Option Adjustment Mode Delay Start ModeTo adjust the Rinse Aid setting Control LockTo disable the End of Wash Program beeps To disable the Auto PowerPage In-Tub Components Component LocationsTub-Mounted Components Cabinet-Mounted ComponentsRemoving the Spray ARM and Impeller On the next Removing the ISOLATOR, BADGE, & Door HandleTo remove the isolator Inner Door Panel Slide Down & Lift Pry Inner Door Panel Up Removing the Drying FAN and Rinse AID LED Slide the rinse aid LED out of its holder Removing the Controller Removing the Rinse AID Detergent Dispenser Removing the Upper or Lower Drawer Rail Air Cover Tab To remove the hall sensor Reassembly Notes Removing the LID Removing the LID Motors To remove the chassis module Removing the Chassis Module and Power CordTo remove the power cord Removing the Water Fill Valves Drying FAN Component TestingWash & Drain Motor Rinse AID and Detergent DispenserTo test the heater, touch the ohmmeter Power Resistor & HeaterLID Motor Water Fill Valves Temperature SensorError Code Display Mode DiagnosticsError Codes Bad Wiring Or Connections Temperature Sensor FailedMoisture / Foreign Matter On Chassis Board Flood Switch PCB Failed Heater ElementWiring Or Connections Bad Moisture Around Temperature SensorWater Supply Valve Turned Off Inlet Valve FailedHardware Output Test Diagnostic ModesTub Home Sensor Test Fast Test CycleResistance Checks Troubleshooting ChartWiring Diagram Page United States Product Specifications Warranty Information Sources