Frymaster 45 Series manual Ignition Failures

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Problems you are likely to encounter can be grouped into seven broad categories:

1.

Ignition failures

5.

Filtration problems

2.

Improper burner functioning

6.

Leakage problems

3.

Improper temperature control

7.

Basket lift malfunctions

4.

Computer-related problems

 

 

The probable causes of each category are discussed in the following sections. A series of Trouble- shooting Guides (decision trees) is also included at the end of the chapter to assist in identifying some of the more common problems.

1.9.1 Ignition Failures

Ignition failures occur when the 24VAC power supply to the gas valve is interrupted, when the gas supply is interrupted, or when the pilot flame is extinguished.

Solid-state controllers indicate ignition failure by illuminating the heat light and trouble light simul- taneously. All other controllers give no specific indication of an ignition failure.

There are three primary reasons for ignition failure, listed in order of probability:

1.Problems related to the gas and/or electrical power supplies.

2.Problems related to the electronic circuits.

3.Problems related to the gas valve.

PROBLEMS RELATED TO THE GAS AND/OR ELECTRICAL POWER SUPPLIES

The main indicators of this are that an entire battery of fryers fails to light and/or there are no indica- tor lights illuminated on the fryer experiencing ignition failure. Verify that the quick disconnect hose is properly connected, the fryer is plugged in, the main gas supply valve is open, and the circuit breaker for the fryer electrical supply is not tripped.

PROBLEMS RELATED TO THE ELECTRONIC CIRCUITS

If gas and electrical power are being supplied to the fryer, the next most likely cause of ignition fail- ure is a problem in the 24 VAC circuit of the pilot system. If the fryer is equipped with a Filter Magic II filtration system, first verify that the drain valve is fully closed. (The valve is attached to a microswitch that must be closed for power to reach the gas valve. Often, although the valve handle appears to be in the closed position, the microswitch is still open.) If the valve is fully closed, or the fryer does not have a filtration system, refer to the troubleshooting guides TROUBLESHOOTING THE

24 VAC CIRCUIT.

PROBLEMS RELATED TO THE GAS VALVE

If the problem is not in the 24 VAC circuit of the pilot system, it is most likely in the gas valve itself, but before replacing the gas valve refer to TROUBLESHOOTING THE GAS VALVE on page 1–32.

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Contents Hour Service Hotline Gas FryersCanada Page Series GAS Fryers Service and Parts Manual Table of Contents Parts List This page Intentionally Left Blank Functional Description Interface Boards 806-3548, 806-5490, Series Interface Board LED Diagnostic Lights Accessing Fryers for Servicing Adjusting the Pilot Flame CE Standard Burner Manifold Gas PressuresCleaning the Gas Valve Vent Tube Calibrating the Thermostat ControlDisconnect Grounding wire Replacing the Temperature Probe Unplug Harness Disconnect Grounding wire Page Disconnect fryer from electrical and gas supplies Bend clip to release thermopile Replacing the Frypot Troubleshooting and Problem Isolation Ignition Failures Improper Burner Functioning CE Standard For Incoming Gas PressuresImproper Temperature Control Computer-Related Problems Filtration Problems Sediment Particle Oil Flow Up for reverse Down for Forward Leakage Problems Basket Lift MalfunctionsBell Crank Basket Lift Simplified Schematic Manual Push-Button BINDING/JAMMING Problems Bell Crank Basket Lift Simplified Wiring Diagram Modular Basket Lift Simplified Wiring Diagram Troubleshooting Guides Interpretation of Digital Controller LightsVerify that the ON/OFF switch is in the on positon Pin 6? Xfmr Troubleshooting the Gas Valve Troubleshooting the Thermostat Troubleshooting the Temperature Probe Probe Resistance Chart Wiring Diagrams Plan Wiring DiagramPlan Wiring Diagram CE 230V MJ45 W/COMPUTER and Basket Lift Plan Wiring Diagram CE FM/MJ 45 W/0 Computer Inset A-A Plan Wiring Diagram Series Basket Lift System Plan Wiring Diagram Series Basket Lift System This page Intentionally Left Blank Series GAS Fryers Service and Parts Manual Parts List BellCrankBasket Lift PartsComponent 208-250V Configuration Modular Basket LiftMount, Modular Basket Lift Burner Assembly Component Parts Component Cabinet Assemblies and Component Parts Enameled use 902-9324SP for side with access openings MJ45 BatteriesFM45 Batteries with Built-In Filtration FM145 Filter on LeftComponent Filter Magic II Add-On Cabinet Components Side, Left Cabinet, w/Access Openings CASTERS, LEGS, and Associated Hardware Components Page Complete Shield Assemblies Complete Box Assembly This page Intentionally Left Blank Page Component Controller Assemblies Thermostat Controllers Set Screw Controller Assemblies Other than Thermostat Controllers Door Assembly DrainSystem Components Component Filter Magic II Filter Pan Assemblies ComponentFrypot Assemblies and Component Parts OIL Component Through March April 2001 and Later Power Shower Assembly Temperature PROBE, THERMOSTATS, and Related Components Wiring ASSEMBLIES/HARNESSES and Remote Cable Assemblies Wiring Assemblies and HarnessesWiring CONNECTORS, PIN TERMINALS, and Power Cords Power CordsThis page Intentionally Left Blank Service Hotline