Frymaster 45 Series manual Interface Boards 806-3548, 806-5490

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CONTROL OPTIONS

45 Series fryers may be equipped with thermostat controllers, analog controllers, digital controllers, basket lift timers, or Computer Magic computers.

In fryers equipped with thermostat controls, the fryer and melt cycle are turned on and off by means of rocker switches and the temperature is set by means of a knob connected directly to the frypot- mounted thermostat. These units have no interface board. In this type of unit, when the melt cycle switch is placed in the ON position, the fryer stays in the melt cycle mode until the switch is manu- ally placed in the OFF position, even if the frypot is at setpoint temperature.

Fryers equipped with other types of controllers have an interface board located in the component shield behind the control panel.

INTERFACE BOARDS

The interface board provides the link between the controller/computer and the fryer’s individual components without requiring excessive wiring, and allows the controller to execute commands from one central point. When built, depending upon the configuration of the particular fryer, any one of three different boards may be used. Regardless of the particular board installed when the fryer was built, P/N 806-3548 is the universal replacement part.

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NOTES:

1.RELAYS K1 AND K2 ARE FOR BELL CRANK BASKET LIFTS. THEY ARE NOT PRESENT ON BOARDS 806-5490 (U.S. AND NON-CE EXPORT UNITS W/O BASKET LIFTS) OR 806-7501

(CE UNITS, WITH OR WITHOUT BASKET LIFTS).

2.RESISTORS R1, R10, AND R15 ARE NOT USED ON ANY OF THE THREE BOARDS.

3.RESISTORS R11 AND R12 ARE NOT USED ON 806-5490 BOARDS.

INTERFACE BOARDS 806-3548, 806-5490, AND 806-7505

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Contents Hour Service Hotline Gas FryersCanada Page Series GAS Fryers Service and Parts Manual Table of Contents Parts List This page Intentionally Left Blank Functional Description Interface Boards 806-3548, 806-5490, Series Interface Board LED Diagnostic Lights Accessing Fryers for Servicing Adjusting the Pilot Flame CE Standard Burner Manifold Gas PressuresCleaning the Gas Valve Vent Tube Calibrating the Thermostat ControlDisconnect Grounding wire Replacing the Temperature Probe Unplug Harness Disconnect Grounding wire Page Disconnect fryer from electrical and gas supplies Bend clip to release thermopile Replacing the Frypot Troubleshooting and Problem Isolation Ignition Failures Improper Burner Functioning CE Standard For Incoming Gas PressuresImproper Temperature Control Computer-Related Problems Filtration Problems Sediment Particle Oil Flow Up for reverse Down for Forward Leakage Problems Basket Lift MalfunctionsBell Crank Basket Lift Simplified Schematic Manual Push-Button BINDING/JAMMING Problems Bell Crank Basket Lift Simplified Wiring Diagram Modular Basket Lift Simplified Wiring Diagram Troubleshooting Guides Interpretation of Digital Controller LightsVerify that the ON/OFF switch is in the on positon Pin 6? Xfmr Troubleshooting the Gas Valve Troubleshooting the Thermostat Troubleshooting the Temperature Probe Probe Resistance Chart Wiring Diagrams Plan Wiring DiagramPlan Wiring Diagram CE 230V MJ45 W/COMPUTER and Basket Lift Plan Wiring Diagram CE FM/MJ 45 W/0 Computer Inset A-A Plan Wiring Diagram Series Basket Lift System Plan Wiring Diagram Series Basket Lift System This page Intentionally Left Blank Series GAS Fryers Service and Parts Manual Parts List BellCrankBasket Lift PartsComponent 208-250V Configuration Modular Basket LiftMount, Modular Basket Lift Burner Assembly Component Parts Component Cabinet Assemblies and Component Parts Enameled use 902-9324SP for side with access openings MJ45 BatteriesFM45 Batteries with Built-In Filtration FM145 Filter on LeftComponent Filter Magic II Add-On Cabinet Components Side, Left Cabinet, w/Access Openings CASTERS, LEGS, and Associated Hardware Components Page Complete Shield Assemblies Complete Box Assembly This page Intentionally Left Blank Page Component Controller Assemblies Thermostat Controllers Set Screw Controller Assemblies Other than Thermostat Controllers Door Assembly DrainSystem Components Component Filter Magic II Filter Pan Assemblies ComponentFrypot Assemblies and Component Parts OIL Component Through March April 2001 and Later Power Shower Assembly Temperature PROBE, THERMOSTATS, and Related Components Wiring ASSEMBLIES/HARNESSES and Remote Cable Assemblies Wiring Assemblies and HarnessesWiring CONNECTORS, PIN TERMINALS, and Power Cords Power CordsThis page Intentionally Left Blank Service Hotline