Frymaster 45 Series manual Accessing Fryers for Servicing

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exposed to temperatures in the range of 425ºF to 450ºF (218ºC to 232ºC). The high-limit thermostat is the same for CE and Non-CE applications, but the terminals for attaching it to Robertshaw and Honeywell gas valves differ. When a replacement high-limit thermostat is ordered, make sure the kit appropriate for the valve in use is ordered.

1.2Accessing Fryers for Servicing

DANGER

Moving a fryer filled with cooking oil/shortening may cause spilling or splattering of the hot liquid. Follow the draining instructions in Chapter 4 of the 45 Series Gas Fryer Installation and Operation Manual before attempting to relocate a fryer for servicing.

1.Shut off the gas supply to the unit. Unplug the power cord(s). Disconnect the unit from the gas supply.

2.Remove any attached restraining devices.

3.Relocate the fryer for service accessibility.

4.After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords.

1.3Checking the Burner Manifold Gas Pressure

WARNING

This task should be performed by qualified service personnel only.

1.Ensure that the gas valve knob or button is in the OFF position.

2.Remove the pressure tap plug from the end of the manifold (see illustration below for location) and connect a gas pressure-measuring device to the port.

Remove this plug and connect a gas pressure-measuring device to the port.

3.Place the gas valve in the ON position then place the fryer power switch in the ON position. When the burner lights and continues to burn, compare the pressure reading to that for the corre- sponding gas in the tables on the following page.

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Contents Hour Service Hotline Gas FryersCanada Page Series GAS Fryers Service and Parts Manual Table of Contents Parts List This page Intentionally Left Blank Functional Description Interface Boards 806-3548, 806-5490, Series Interface Board LED Diagnostic Lights Accessing Fryers for Servicing Adjusting the Pilot Flame CE Standard Burner Manifold Gas PressuresCleaning the Gas Valve Vent Tube Calibrating the Thermostat ControlDisconnect Grounding wire Replacing the Temperature Probe Unplug Harness Disconnect Grounding wire Page Disconnect fryer from electrical and gas supplies Bend clip to release thermopile Replacing the Frypot Troubleshooting and Problem Isolation Ignition Failures Improper Burner Functioning CE Standard For Incoming Gas PressuresImproper Temperature Control Computer-Related Problems Filtration Problems Sediment Particle Oil Flow Up for reverse Down for Forward Leakage Problems Basket Lift MalfunctionsBell Crank Basket Lift Simplified Schematic Manual Push-Button BINDING/JAMMING Problems Bell Crank Basket Lift Simplified Wiring Diagram Modular Basket Lift Simplified Wiring Diagram Troubleshooting Guides Interpretation of Digital Controller LightsVerify that the ON/OFF switch is in the on positon Pin 6? Xfmr Troubleshooting the Gas Valve Troubleshooting the Thermostat Troubleshooting the Temperature Probe Probe Resistance Chart Wiring Diagrams Plan Wiring DiagramPlan Wiring Diagram CE 230V MJ45 W/COMPUTER and Basket Lift Plan Wiring Diagram CE FM/MJ 45 W/0 Computer Inset A-A Plan Wiring Diagram Series Basket Lift System Plan Wiring Diagram Series Basket Lift System This page Intentionally Left Blank Series GAS Fryers Service and Parts Manual Parts List BellCrankBasket Lift PartsComponent 208-250V Configuration Modular Basket LiftMount, Modular Basket Lift Burner Assembly Component Parts Component Cabinet Assemblies and Component Parts Enameled use 902-9324SP for side with access openings MJ45 BatteriesFM45 Batteries with Built-In Filtration FM145 Filter on LeftComponent Filter Magic II Add-On Cabinet Components Side, Left Cabinet, w/Access Openings CASTERS, LEGS, and Associated Hardware Components Page Complete Shield Assemblies Complete Box Assembly This page Intentionally Left Blank Page Component Controller Assemblies Thermostat Controllers Set Screw Controller Assemblies Other than Thermostat Controllers Door Assembly DrainSystem Components Component Filter Magic II Filter Pan Assemblies ComponentFrypot Assemblies and Component Parts OIL Component Through March April 2001 and Later Power Shower Assembly Temperature PROBE, THERMOSTATS, and Related Components Wiring ASSEMBLIES/HARNESSES and Remote Cable Assemblies Wiring Assemblies and HarnessesWiring CONNECTORS, PIN TERMINALS, and Power Cords Power CordsThis page Intentionally Left Blank Service Hotline