Frymaster 45 Series manual Computer-Related Problems

Page 25
TEMPERATURE PROBE
TROUBLESHOOTING THE
TROUBLESHOOTING THE TEMPERATURE PROBE.

MELT CYCLE PROBLEMS

In fryers equipped with thermostat controls, the melt cycle is controlled by a mechanical timer. There are three components that may fail: the melt cycle timer itself, the melt cycle timer mi- croswitch, or the control panel melt cycle ON/OFF switch. In all cases, the defective component must be replaced.

In fryers equipped with other types of controllers, the problem may be with the controller itself, the temperature probe, or a malfunctioning heat relay on the interface board.

For problem isolation techniques, refer to the troubleshooting guides TROUBLESHOOTING THE THERMOSTAT and

FAILURE TO CONTROL AT SETPOINT

In fryers equipped with thermostat controls, the problem will be with the thermostat itself. Possible causes are that the thermostat is out of calibration, the knob or flexible shaft is loose on the thermo- stat shaft, a thermostat wire is disconnected or broken, or the thermostat is defective. Refer to Sec- tion 1.7 for instructions on calibrating the thermostat.

In fryers equipped with other types of controls, the problem may be with the temperature probe, the interface board, or the controller. Refer to the troubleshooting guide

for problem isolation techniques.

1.9.4 Computer-Related Problems

COMPUTER MAGIC FEATURES

SENSITIVITY OR “STRETCH AND SHRINK TIME

Sensitivity or stretch time is a programmable feature, patented by Frymaster that increases or decreases the cook time countdown based on variations in the oil temperature from the set point.

The sensitivity for each product button has ten settings (0 through 9). A zero sensitivity setting will disable the feature (no change in cooking time), while a nine will provide the highest sensitivity or most change. The correct sensitivity for any product is based on the product, its density, the set point temperature, and the customer’s own requirements.

RECOVERY TIME

Recovery time or rate of rise is a method of measuring a fryer’s performance. Put simply, it is the time required for the fryer to increase the oil temperature from 250ºF to 300ºF (121ºC to 149ºC). This range is used as a standard since ambient kitchen temperatures can effect the test if lower ranges are used.

The Computer Magic performs the recovery test each day as the fryer warms up. An operator can view the results of the test any time the fryer is above the 325ºF (163ºC) point by pressing the button and entering the code 1652. The test results will be displayed in the computer’s LED panel in minutes and seconds. The acceptable recovery time for 45 Series fryers is 2 minutes and 25 seconds.

1-19

Image 25
Contents Gas Fryers Hour Service HotlineCanada Page Series GAS Fryers Service and Parts Manual Table of Contents Parts List This page Intentionally Left Blank Functional Description Interface Boards 806-3548, 806-5490, Series Interface Board LED Diagnostic Lights Accessing Fryers for Servicing CE Standard Burner Manifold Gas Pressures Adjusting the Pilot FlameCalibrating the Thermostat Control Cleaning the Gas Valve Vent TubeDisconnect Grounding wire Replacing the Temperature Probe Unplug Harness Disconnect Grounding wire Page Disconnect fryer from electrical and gas supplies Bend clip to release thermopile Replacing the Frypot Troubleshooting and Problem Isolation Ignition Failures CE Standard For Incoming Gas Pressures Improper Burner FunctioningImproper Temperature Control Computer-Related Problems Filtration Problems Sediment Particle Oil Flow Up for reverse Down for Forward Basket Lift Malfunctions Leakage ProblemsBell Crank Basket Lift Simplified Schematic Manual Push-Button BINDING/JAMMING Problems Bell Crank Basket Lift Simplified Wiring Diagram Modular Basket Lift Simplified Wiring Diagram Interpretation of Digital Controller Lights Troubleshooting GuidesVerify that the ON/OFF switch is in the on positon Pin 6? Xfmr Troubleshooting the Gas Valve Troubleshooting the Thermostat Troubleshooting the Temperature Probe Probe Resistance Chart Plan Wiring Diagram Wiring DiagramsPlan Wiring Diagram CE 230V MJ45 W/COMPUTER and Basket Lift Plan Wiring Diagram CE FM/MJ 45 W/0 Computer Inset A-A Plan Wiring Diagram Series Basket Lift System Plan Wiring Diagram Series Basket Lift System This page Intentionally Left Blank Series GAS Fryers Service and Parts Manual Parts List Parts BellCrankBasket LiftComponent Modular Basket Lift 208-250V ConfigurationMount, Modular Basket Lift Burner Assembly Component Parts Component Cabinet Assemblies and Component Parts MJ45 Batteries Enameled use 902-9324SP for side with access openingsFM145 Filter on Left FM45 Batteries with Built-In FiltrationComponent Filter Magic II Add-On Cabinet Components Side, Left Cabinet, w/Access Openings CASTERS, LEGS, and Associated Hardware Components Page Complete Shield Assemblies Complete Box Assembly This page Intentionally Left Blank Page Component Controller Assemblies Thermostat Controllers Set Screw Controller Assemblies Other than Thermostat Controllers Door Assembly DrainSystem Components Component Component Filter Magic II Filter Pan AssembliesFrypot Assemblies and Component Parts OIL Component Through March April 2001 and Later Power Shower Assembly Temperature PROBE, THERMOSTATS, and Related Components Wiring Assemblies and Harnesses Wiring ASSEMBLIES/HARNESSES and Remote Cable AssembliesPower Cords Wiring CONNECTORS, PIN TERMINALS, and Power CordsThis page Intentionally Left Blank Service Hotline