Lincoln 1100 Series service manual Table Of Contents

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TABLE OF CONTENTS
SEQUENCE OFOPERATIONS 1104 THRU 1106	3-4
SEQUENCE OF OPERATIONS 1134, 1135, 1136, 1150	5-6
SEQUENCE OF OPERATIONS 1151	7-8
SEQUENCE OF OPERATIONS 1152 THRU 1158	9-11
SCHEMATIC 1104, 1105	12
SCHEMATIC 1106	13
SCHEMATIC 1134, 1135, 1150 S/N 2011383 & BELOW	14
SCHEMATIC 1134, 1135, S/N 2011383 & ABOVE	15
SCHEMATIC 1150 S/N 2011373 & ABOVE	16
SCHEMATIC 1136, S/N 2011383 & ABOVE	17
SCHEMATIC 1136, S/N 20211383 & ABOVE	18
SCHEMATIC 1151, S/N 2011383 & BELOW	19
SCHEMATIC 1151, S/N 2011373 & ABOVE	20
SCHEMATIC 1152 THRU 1158, S/N 2011383 & BELOW	21
SCHEMATIC 1152 THRU 1158, S/N 2011383 & ABOVE	22
SCHEMATIC 1152 & 1153 S/N 2011821 & ABOVE	23
SCHEMATIC 1154 THRU 1158, S/N 2011821 & ABOVE	24
TROUBLE SHOOTING GUIDE, GAS OVENS 1152 THRU 1158	25-33
TROUBLE SHOOTING GUIDE, ELECTRIC OVENS 1104, 1105, 1106	34-36
TROUBLE SHOOTING GUIDE, ELECTRIC OVENS 1134, 1135, 1136, 1150	37-40
TROUBLE SHOOTING GUIDE, ELECTRIC OVEN 1151	41-46
REMOVAL, INSTALLATION, AND ADJUSTMENTS	47-69
GENERAL, PARTS BREAKDOWN	70
GENERAL, PARTS BLOW UP	71
CONTROL COMPARTMENT FRONT, PARTS BREAKDOWN	72
CONTROL COMPARTMENT FRONT, BLOW UP	73
CONTROL COMPARTMENT FRONT, 1152 THRU 1158 PARTS BREAKDOWN	74
CONTROL COMPARTMENT FRONT, 1152 THRU 1158 BLOW UP	75
CONTROL COMPARTMENT REAR, S/N 2011383 & BELOW PARTS	76
CONTROL COMPARTMENT REAR, S/N 2011383 & BELOW BLOW UP	77
CONTROL COMPARTMENT REAR, S/N 2011383 & ABOVE PARTS	78
CONTROL COMPARTMENT REAR, S/N 2011383 & ABOVE BLOW UP	79
CONTROL COMPARTMENT REAR, 1152 THRU 1158, S/N 2011821 & BELOW
PARTS BREAKDOWN	80
CONTROL COMPARTMENT REAR, 1152 THRU 1158, S/N2011821 & BELOW
BLOW UP	81
CONTROL COMPARTMENT REAR, 1152 THRU 1158, S/N 2011821 & ABOVE
PARTS BREAKDOWN	82
CONTROL COMPARTMENT REAR, 1152 THRU 1158, S/N2011821 & ABOVE
BLOW UP	83
OVEN BACK ASSEMBLY PARTS BREAKDOWN	84
OVEN BACK ASSEMBLY BLOW UP	85
GEARMOTOR ASSEMBLY PARTS BREAKDOWN	86
GEARMOTOR ASSEMBLY BLOW UP	87
CONVEYOR / DOOR PARTS BREAKDOWN	88
CONVEYOR / DOOR BLOW UP	89

2	Impinger II - 1100 Series Service Manual - International

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Contents MODEL 1100 SERIES SERVICE MANUALIMPINGER CONVEYOR OVENS INTERNATIONALTABLE OF CONTENTS SEQUENCE OF OPERATIONS 1104 thru the display into a temperature reading SEQUENCE OF OPERATION 1134 - 1135 - 1136 - S/N 2011383 and above SEQUENCE OF OPERATIONS 2011383 and above SEQUENCE OF OPERATIONS 1152 thru intervals to maintain desired temperature temperature reading by the display into a temperature readingSCHEMATIC SCHEMATIC SCHEMATIC 1134, 1135, 1150, S/N 2011383 AND BELOW SCHEMATIC 1134, 1135 S/N 2011383 AND ABOVE SCHEMATIC 1150 S/N 2011383 AND ABOVE SCHEMATIC 1136, S/N 2011383 AND BELOW SCHEMATIC 1136, S/N 2011383 AND ABOVE SCHEMATIC 1151 S/N 2011383 AND BELOW SCHEMATIC 1151 S/N 2011383 AND ABOVE SCHEMATIC1152 THRU 1158 S/N 2011383 AND BELOW SCHEMATIC1152 THRU 1158 S/N 2011383 AND ABOVE SCHEMATIC1152 AND 1153 S/N 2011821 AND ABOVE SCHEMATIC 1154 THRU 1158 S/N 2011821 AND ABOVE TROUBLE SHOOTING GUIDE GAS OVENS MODELS 1152 - 1153 - 1154 - 1155 - 1156No main fan cool down present on one side only, replace switch Burner Switchswitch. If switch is closed and voltage Gas Pressure SwitchCheck for proper line voltage to Flame Sensor Power Supply Ignition ControlFlame will not stay on Pilot lamp is on, butthen the problem is usually with thetemperature Power Supply improper adjustment. Also check for wornbearings. TheInstallation and Operations Manual Check power supply at the DCDC Gearmotor switch for 15 seconds, or if display stays on surge in the incoming power lines. To eliminatethis condition remove power from the time/temp required. This should eliminate the problem. IfTROUBLE SHOOTING GUIDE ELECTRIC OVENS This normally open switch should close when the Switch, HeatAir Pressure Switch adjustment knob to maximum temperature positionas follows MODEL Main fan runs after for proper readings. If these readings WITH POWER OFF: To check resistance of themaintenance. Also, most of the problems are not achieved, replace thermocoupleConveyor will not run TROUBLESHOOTING GUIDE ELECTRIC OVEN MODEL 1151 200 VAC THREE PHASE 60 HZRelay, Main Fan REFER TO PAGE REFER TO PAGE REFER TO PAGE Mercury Contactor Heater ElementsConveyor will not run S/N 2011383 and above REFER TO PAGE REFER TO PAGE 43STEPPER MOTOR DRIVE Conveyor will not run red wire and 1 white wire 12 VAC Power Supplyyellow wires, thermo Thermocouple Probe Power Supplyexperienced, such as a rolling of REMOVAL, INSTALLATION, AND ADJUSTMENT IMPINGER II CONVEYOR OVENRELAY, DPST 1.Shut off power at main breaker MOTOR, BURNER BLOWER This is part of the burner blower motor assemblyTO REMOVE THE BLOWER WHEEL FOR PERIODIC CLEANING TO REMOVE BLOWER MOTORAIR PRESSURE SWITCH Page Page 5.Loosen pipe union in piping assembly 1.Shut off power at the main breakerSOLENOID VALVE 1.Shut off power at main breaker HEATING ELEMENTS 1.Shut off power at main breakerIGNITION CONTROL 1.Shut off power at main breaker 4.Remove control compartment covers ORIFICE, MAIN BURNER2.Shut off gas at main line to the oven 5.Loosen 4 nuts holding manifold to burner capLAMP, PILOT BURNER LENS, PILOT LAMP 7.To adjust optical encoder OPTICAL ENCODER ASSEMBLY1.Remove gearmotor assembly see “GEARMOTOR” Above TACH. GENERATOR 1.Turn off power at main breakerD C MOTOR CONTROL BOARD 5.Reverse wires fastened to terminals T1 and T2 1.Turn off power and remove conveyor4.Reverse wires fastened to terminals A+ and A 1.Turn off power 2.Remove conveyorTRANSFORMER, TIME/TEMP. DISPLAY MODEL 1100 SERIES OVENS OHMS SWITCH, DISPLAY, SETOVEN TEMPERATURE SWITCH, ON/OFF TRANSFORMER, STEP DOWN/120 VAC DIP SWITCHES FOR 50 SEC. TO 30 MIN. TIMES maximum speed potrefer HALL EFFECT SENSOR - REPLACEMENT AIR PRESSURE SWITCH, BURNER OR OVEN CAVITY 8.Remove top control compartment brace BURNER ALARM - REPLACEMENT4.Remove conveyor gear motor 10.Assemble in reverse orderDESCRIPTION GENERAL –1100SERIESLETTER GENERAL 1100 SERIES BLOW UP 1136,1150,1151,1160 Thru1163 Page LETTER CONTROL COMPARTMENT - FRONTMODELS 1152 THRU DESCRIPTIONCONTROL COMPARTMENT – FRONT 1152-1158BLOW UP DESCRIPTION CONTROL COMPARTMENT – REARLETTER CONTROL COMPARTMENT - REAR BLOW UP MODELS AND ABOVE MODELS 1160-1163S/N 2011978 AND ABOVE CONTROL COMPARTMENT – REAR BLOW UPMODELS 1130-1136,1150,1151S/N 2011383 AND ABOVE DESCRIPTION CONTROL COMPARTMENT – REARLETTER Page LETTER CONTROL COMPARTMENT – REARMODELS 1152 THRU 1158 S/N 2011821 AND ABOVE DESCRIPTIONPage OVEN BACK ASSEMBLY – 1100 SERIES OVEN BACK ASSEMBLY – 1100 SERIES BLOW UP GEARMOTOR ASSEMBLY – 1100 SERIES GEARMOTOR ASSEMBLY – 1100 SERIES BLOW UP CONVEYOR/DOOR – 1100 SERIES CONVEYOR/DOOR – 1100 SERIES BLOW UP This page intentionally left blank This page intentionally left blank