Lincoln 1100 Series Orifice, Main Burner, Shut off power at main breaker, Remove conveyor

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ORIFICE, MAIN BURNER

1.Shut off power at main breaker.

2.Shut off gas at main line to the oven.

3.Remove conveyor.

4.Remove control compartment covers.

5.Loosen 4 nuts holding manifold to burner cap.

6.Loosen pipe union. Remove valve and manifold.

7.Remove main orifice

8.Reassemble in reverse order.

ORIFICE, BYPASS

1.Loosen flare nut and remove bypass orifice.

2.Reassemble in reverse order.

THERMOSTAT, HIGH LIMIT, OVEN CAVITY

1.Shut off power at main breaker.

2.Remove conveyor.

3.Remove control compartment covers.

4.Remove screws from bracket.

5.Remove the mounting nut from the threaded shaft.

6.Remove the capillary tube bulb from the wireholder in the oven heating chamber.

NOTE: Access to the capillary tube bulb is through the front door, after removing the conveyor and fingers.

7. Insert the new capillary tube bulb through the tube into the oven cavity and into the wire form holder NOTE: The wire form must hold the bulb firmly. If it does not, compress the wire form slightly to increase the pressure.

8.Reassemble in reverse order.

9.Push the reset button. Test system for proper operation.

THERMOSTAT, HIGH LIMIT

1.Shut off power at main breaker.

2.Remove conveyor.

3.Remove control compartment covers.

4.Remove 2 screws from holding bracket located in upper rear of the control compartment.

5.Remove the 2 leads and remove thermostat. NOTE: Push reset button

6.Insure that aluminum probe and teflon washer are in place (if applicable), then reassemble in reverse order.

7.Insure that thermostat is in firm contact with the aluminum probe (if applicable).

Impinger II - 1100 Series Service Manual - International

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Contents INTERNATIONAL SERVICE MANUALIMPINGER CONVEYOR OVENS MODEL 1100 SERIESTABLE OF CONTENTS SEQUENCE OF OPERATIONS 1104 thru the display into a temperature reading SEQUENCE OF OPERATION 1134 - 1135 - 1136 - S/N 2011383 and above SEQUENCE OF OPERATIONS 2011383 and above SEQUENCE OF OPERATIONS 1152 thru intervals to maintain desired temperature by the display into a temperature reading temperature readingSCHEMATIC SCHEMATIC SCHEMATIC 1134, 1135, 1150, S/N 2011383 AND BELOW SCHEMATIC 1134, 1135 S/N 2011383 AND ABOVE SCHEMATIC 1150 S/N 2011383 AND ABOVE SCHEMATIC 1136, S/N 2011383 AND BELOW SCHEMATIC 1136, S/N 2011383 AND ABOVE SCHEMATIC 1151 S/N 2011383 AND BELOW SCHEMATIC 1151 S/N 2011383 AND ABOVE SCHEMATIC1152 THRU 1158 S/N 2011383 AND BELOW SCHEMATIC1152 THRU 1158 S/N 2011383 AND ABOVE SCHEMATIC1152 AND 1153 S/N 2011821 AND ABOVE SCHEMATIC 1154 THRU 1158 S/N 2011821 AND ABOVE MODELS 1152 - 1153 - 1154 - 1155 - 1156 TROUBLE SHOOTING GUIDE GAS OVENSNo main fan cool down Gas Pressure Switch Burner Switchswitch. If switch is closed and voltage present on one side only, replace switchCheck for proper line voltage to Pilot lamp is on, but Power Supply Ignition ControlFlame will not stay on Flame Sensorthen the problem is usually with thetemperature Check power supply at the DC improper adjustment. Also check for wornbearings. TheInstallation and Operations Manual Power SupplyDC Gearmotor required. This should eliminate the problem. If surge in the incoming power lines. To eliminatethis condition remove power from the time/temp switch for 15 seconds, or if display stays onTROUBLE SHOOTING GUIDE ELECTRIC OVENS adjustment knob to maximum temperature position Switch, HeatAir Pressure Switch This normally open switch should close when theas follows MODEL Main fan runs after are not achieved, replace thermocouple WITH POWER OFF: To check resistance of themaintenance. Also, most of the problems for proper readings. If these readingsConveyor will not run MODEL 1151 200 VAC THREE PHASE 60 HZ TROUBLESHOOTING GUIDE ELECTRIC OVENRelay, Main Fan REFER TO PAGE REFER TO PAGE 43 Mercury Contactor Heater ElementsConveyor will not run S/N 2011383 and above REFER TO PAGE REFER TO PAGE REFER TO PAGESTEPPER MOTOR DRIVE Conveyor will not run Thermocouple Probe Power Supply 12 VAC Power Supplyyellow wires, thermo red wire and 1 white wireexperienced, such as a rolling of IMPINGER II CONVEYOR OVEN REMOVAL, INSTALLATION, AND ADJUSTMENTRELAY, DPST 1.Shut off power at main breaker TO REMOVE BLOWER MOTOR This is part of the burner blower motor assemblyTO REMOVE THE BLOWER WHEEL FOR PERIODIC CLEANING MOTOR, BURNER BLOWERAIR PRESSURE SWITCH Page Page HEATING ELEMENTS 1.Shut off power at main breaker 1.Shut off power at the main breakerSOLENOID VALVE 1.Shut off power at main breaker 5.Loosen pipe union in piping assemblyIGNITION CONTROL 1.Shut off power at main breaker 5.Loosen 4 nuts holding manifold to burner cap ORIFICE, MAIN BURNER2.Shut off gas at main line to the oven 4.Remove control compartment coversLAMP, PILOT BURNER LENS, PILOT LAMP TACH. GENERATOR 1.Turn off power at main breaker OPTICAL ENCODER ASSEMBLY1.Remove gearmotor assembly see “GEARMOTOR” Above 7.To adjust optical encoderD C MOTOR CONTROL BOARD 1.Turn off power 2.Remove conveyor 1.Turn off power and remove conveyor4.Reverse wires fastened to terminals A+ and A 5.Reverse wires fastened to terminals T1 and T2TRANSFORMER, TIME/TEMP. DISPLAY MODEL 1100 SERIES OVENS OVEN TEMPERATURE SWITCH, DISPLAY, SETOHMS SWITCH, ON/OFF TRANSFORMER, STEP DOWN/120 VAC DIP SWITCHES FOR 50 SEC. TO 30 MIN. TIMES maximum speed potrefer HALL EFFECT SENSOR - REPLACEMENT AIR PRESSURE SWITCH, BURNER OR OVEN CAVITY 10.Assemble in reverse order BURNER ALARM - REPLACEMENT4.Remove conveyor gear motor 8.Remove top control compartment braceLETTER GENERAL –1100SERIESDESCRIPTION GENERAL 1100 SERIES BLOW UP 1136,1150,1151,1160 Thru1163 Page DESCRIPTION CONTROL COMPARTMENT - FRONTMODELS 1152 THRU LETTERCONTROL COMPARTMENT – FRONT 1152-1158BLOW UP LETTER CONTROL COMPARTMENT – REARDESCRIPTION CONTROL COMPARTMENT - REAR BLOW UP MODELS AND ABOVE MODELS 1130-1136,1150,1151S/N 2011383 AND ABOVE CONTROL COMPARTMENT – REAR BLOW UPMODELS 1160-1163S/N 2011978 AND ABOVE LETTER CONTROL COMPARTMENT – REARDESCRIPTION Page DESCRIPTION CONTROL COMPARTMENT – REARMODELS 1152 THRU 1158 S/N 2011821 AND ABOVE LETTERPage OVEN BACK ASSEMBLY – 1100 SERIES OVEN BACK ASSEMBLY – 1100 SERIES BLOW UP GEARMOTOR ASSEMBLY – 1100 SERIES GEARMOTOR ASSEMBLY – 1100 SERIES BLOW UP CONVEYOR/DOOR – 1100 SERIES CONVEYOR/DOOR – 1100 SERIES BLOW UP This page intentionally left blank This page intentionally left blank