Lincoln 1100 Series service manual Lamp, Pilot Burner Lens, Pilot Lamp

Page 56

LAMP, PILOT BURNER

LENS, PILOT LAMP

1.Shut off power at main breaker.

2.Remove conveyor.

3.Remove front control compartment cover.

4.Remove terminals from pilot lamp.

5.Grasp body of the light assembly and slide to the side disengaging body from light lens.

6.Remove lens by pushing out from rear.

7.Reassemble in reverse order.

COUPLING, CONVEYOR DRIVE

FOR ALL 1100 MODELS

This coupling has a plastic or rubber sleeve connecting two metal drive ends.

The metal drive end on the conveyor side is secured by a ball plunger screw,

This is not a set screw and should never be overtightened.

PROCEDURE FOR ADJUSTING DRIVE COUPLING:

1.Place one metal end on conveyor shaft.

2.Install ball plunger and adjust so the spring loaded ball will drop into the dimple on the flat of the conveyor drive shaft. To test, apply pressure on metal end towards the conveyor. The ball detent should pop up out of the dimple and coupling end will slide back to conveyor frame.

3.Place other drive end on motor shaft,

4.Push conveyor frame to front side of oven conveyor opening.

5.Adjust the metal drive end on conveyor shaft so ball detent is in the dimple.

6.Lift conveyor drive side slightly and place sleeve on conveyor side metal drive end.

7.Adjust motor side coupling drive end so sleeve is now held in place between the drive ends and tighten set screw on motor side firmly.

To remove conveyor, simply grasp the coupling sleeve and pull towards conveyor. The sleeve and drive end will slide towards the conveyor and separate from the motor drive.

GEARMOTOR, D.C., CONVEYOR

1.Shut off power at main breaker.

2.Remove conveyor.

3.Remove control compartment covers.

4.Remove metal drive end from the motor shaft.

5.Remove electrical leads from gearmotor assembly and mark for proper reassembly.

6.Remove 4 screws holding gearmotor to side wall of control compartment.

7.To remove tach., optical encoder assembly, and coupling and encoder disc refer to the following instructions.

8.Reassemble in reverse order using care to readjust motor properly to be in line with conveyor coupling.

NOTE: If a new gearmotor is installed, the D.C. motor control board must be recalibrated.

COUPLING AND ENCODER DISC

1.Remove gearmotor assembly (See “GEARMOTOR” )

2.Remove dust cover above motor.

3.Loosen both allen set screws (.050 inch allen wrench) located on coupling hub.

4.Remove 3 screws from tach. bracket, loosen the 4th.

5.Remove encoder assembly, see “OPTICAL ENCODER ASSEMBLY” in following procedure.

6.Push coupling down on motor shaft. Swivel tach. bracket aside and remove coupling.

7.To install, push coupling on to motor shaft. The encoder disc must be nearest motor.

8.Refasten tach. bracket in proper alignment.

56

Impinger II - 1100 Series Service Manual - International

Page 55 Page 57
Image 56
Page 55 Page 57
Contents SERVICE MANUAL IMPINGER CONVEYOR OVENSMODEL 1100 SERIES INTERNATIONALTABLE OF CONTENTS SEQUENCE OF OPERATIONS 1104 thru the display into a temperature reading SEQUENCE OF OPERATION 1134 - 1135 - 1136 - S/N 2011383 and above SEQUENCE OF OPERATIONS 2011383 and above SEQUENCE OF OPERATIONS 1152 thru intervals to maintain desired temperature temperature reading by the display into a temperature readingSCHEMATIC SCHEMATIC SCHEMATIC 1134, 1135, 1150, S/N 2011383 AND BELOW SCHEMATIC 1134, 1135 S/N 2011383 AND ABOVE SCHEMATIC 1150 S/N 2011383 AND ABOVE SCHEMATIC 1136, S/N 2011383 AND BELOW SCHEMATIC 1136, S/N 2011383 AND ABOVE SCHEMATIC 1151 S/N 2011383 AND BELOW SCHEMATIC 1151 S/N 2011383 AND ABOVE SCHEMATIC1152 THRU 1158 S/N 2011383 AND BELOW SCHEMATIC1152 THRU 1158 S/N 2011383 AND ABOVE SCHEMATIC1152 AND 1153 S/N 2011821 AND ABOVE SCHEMATIC 1154 THRU 1158 S/N 2011821 AND ABOVE TROUBLE SHOOTING GUIDE GAS OVENS MODELS 1152 - 1153 - 1154 - 1155 - 1156No main fan cool down Burner Switch switch. If switch is closed and voltagepresent on one side only, replace switch Gas Pressure SwitchCheck for proper line voltage to Power Supply Ignition Control Flame will not stay onFlame Sensor Pilot lamp is on, butthen the problem is usually with thetemperature improper adjustment. Also check for worn bearings. TheInstallation and Operations ManualPower Supply Check power supply at the DCDC Gearmotor surge in the incoming power lines. To eliminate this condition remove power from the time/tempswitch for 15 seconds, or if display stays on required. This should eliminate the problem. IfTROUBLE SHOOTING GUIDE ELECTRIC OVENS Switch, Heat Air Pressure SwitchThis normally open switch should close when the adjustment knob to maximum temperature positionas follows MODEL Main fan runs after WITH POWER OFF: To check resistance of the maintenance. Also, most of the problemsfor proper readings. If these readings are not achieved, replace thermocoupleConveyor will not run TROUBLESHOOTING GUIDE ELECTRIC OVEN MODEL 1151 200 VAC THREE PHASE 60 HZRelay, Main Fan Mercury Contactor Heater Elements Conveyor will not run S/N 2011383 and aboveREFER TO PAGE REFER TO PAGE REFER TO PAGE REFER TO PAGE REFER TO PAGE 43STEPPER MOTOR DRIVE Conveyor will not run 12 VAC Power Supply yellow wires, thermored wire and 1 white wire Thermocouple Probe Power Supplyexperienced, such as a rolling of REMOVAL, INSTALLATION, AND ADJUSTMENT IMPINGER II CONVEYOR OVENRELAY, DPST 1.Shut off power at main breaker This is part of the burner blower motor assembly TO REMOVE THE BLOWER WHEEL FOR PERIODIC CLEANINGMOTOR, BURNER BLOWER TO REMOVE BLOWER MOTORAIR PRESSURE SWITCH Page Page 1.Shut off power at the main breaker SOLENOID VALVE 1.Shut off power at main breaker5.Loosen pipe union in piping assembly HEATING ELEMENTS 1.Shut off power at main breakerIGNITION CONTROL 1.Shut off power at main breaker ORIFICE, MAIN BURNER 2.Shut off gas at main line to the oven4.Remove control compartment covers 5.Loosen 4 nuts holding manifold to burner capLAMP, PILOT BURNER LENS, PILOT LAMP OPTICAL ENCODER ASSEMBLY 1.Remove gearmotor assembly see “GEARMOTOR” Above7.To adjust optical encoder TACH. GENERATOR 1.Turn off power at main breakerD C MOTOR CONTROL BOARD 1.Turn off power and remove conveyor 4.Reverse wires fastened to terminals A+ and A5.Reverse wires fastened to terminals T1 and T2 1.Turn off power 2.Remove conveyorTRANSFORMER, TIME/TEMP. DISPLAY MODEL 1100 SERIES OVENS OHMS SWITCH, DISPLAY, SETOVEN TEMPERATURE SWITCH, ON/OFF TRANSFORMER, STEP DOWN/120 VAC DIP SWITCHES FOR 50 SEC. TO 30 MIN. TIMES maximum speed potrefer HALL EFFECT SENSOR - REPLACEMENT AIR PRESSURE SWITCH, BURNER OR OVEN CAVITY BURNER ALARM - REPLACEMENT 4.Remove conveyor gear motor8.Remove top control compartment brace 10.Assemble in reverse orderDESCRIPTION GENERAL –1100SERIESLETTER GENERAL 1100 SERIES BLOW UP 1136,1150,1151,1160 Thru1163 Page CONTROL COMPARTMENT - FRONT MODELS 1152 THRULETTER DESCRIPTIONCONTROL COMPARTMENT – FRONT 1152-1158BLOW UP DESCRIPTION CONTROL COMPARTMENT – REARLETTER CONTROL COMPARTMENT - REAR BLOW UP MODELS AND ABOVE MODELS 1160-1163S/N 2011978 AND ABOVE CONTROL COMPARTMENT – REAR BLOW UPMODELS 1130-1136,1150,1151S/N 2011383 AND ABOVE DESCRIPTION CONTROL COMPARTMENT – REARLETTER Page CONTROL COMPARTMENT – REAR MODELS 1152 THRU 1158 S/N 2011821 AND ABOVELETTER DESCRIPTIONPage OVEN BACK ASSEMBLY – 1100 SERIES OVEN BACK ASSEMBLY – 1100 SERIES BLOW UP GEARMOTOR ASSEMBLY – 1100 SERIES GEARMOTOR ASSEMBLY – 1100 SERIES BLOW UP CONVEYOR/DOOR – 1100 SERIES CONVEYOR/DOOR – 1100 SERIES BLOW UP This page intentionally left blank This page intentionally left blank
Top Page Image Contents