Lincoln 1100 Series Mercury Contactor, Shut off power at the main breaker, Remove conveyor

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MERCURY CONTACTOR

1.Shut off power at the main breaker.

2.Remove conveyor.

3.Remove control compartment covers.

4.Disconnect contactor wires and mark for reinstallation.

5.Remove screws from mounting bracket and replace contactor.

NOTE: Be sure contactor is not mounted upside down at this will cause a constant on condition.

6.Reassemble in reverse order.

GAS VALVE

1.Shut off power at main breaker.

2.Shut off the gas supply in the main line to the oven.

3.Disconnect the flexible gas hose.

4.Remove the control compartment covers.

5.Remove the manual gas shut off valve from piping.

6.Remove screws from the bulkhead plate located on rear of oven at the gas pipe.

7.Remove the section of gas pipe to gas valve.

8.Disconnect the electrical leads from the solenoid valve.

9.Loosen the gas line union located near the burner and remove the gas valve and solenoid valve assembly.

10.Finish removal of the gas piping from gas valve.

11.Replace in reverse order.

12.Check all gas fittings for leaks.

13.Adjust the gas manifold pressure on the gas valve. “Refer to the specification plate on the oven for proper rating”.

SOLENOID VALVE

1.Shut off power at main breaker.

2.Shut off gas supply.

3.Remove rear control box cover.

4.Disconnect wires from solenoid valve. Mark wires for reassembly.

5.Loosen pipe union in piping assembly.

6.Remove 4 nuts from burner manifold and remove valve assembly.

7.Remove piping from solenoid valve.

8.Reassemble in reverse order.

NOTE: Some piping changes may be required. See instructions supplied with replacement part.

HEATING ELEMENTS

1.Shut off power at main breaker.

2.Remove back cover.

3.Disconnect heater element wire and mark for reassembly.

4.Disconnect motor wiring and mark for reassembly.

5.Remove oven back from oven.

6.Remove fan shroud.

7.Heater element may now be unbolted and removed.

8.Check heater elements to be sure they are the proper replacement.

9.Reassemble in reverse order.

NOTE: Be sure the lead terminals are tight.

Impinger II - 1100 Series Service Manual - International

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Contents IMPINGER CONVEYOR OVENS SERVICE MANUALMODEL 1100 SERIES INTERNATIONALTABLE OF CONTENTS SEQUENCE OF OPERATIONS 1104 thru the display into a temperature reading SEQUENCE OF OPERATION 1134 - 1135 - 1136 - S/N 2011383 and above SEQUENCE OF OPERATIONS 2011383 and above SEQUENCE OF OPERATIONS 1152 thru intervals to maintain desired temperature by the display into a temperature reading temperature readingSCHEMATIC SCHEMATIC SCHEMATIC 1134, 1135, 1150, S/N 2011383 AND BELOW SCHEMATIC 1134, 1135 S/N 2011383 AND ABOVE SCHEMATIC 1150 S/N 2011383 AND ABOVE SCHEMATIC 1136, S/N 2011383 AND BELOW SCHEMATIC 1136, S/N 2011383 AND ABOVE SCHEMATIC 1151 S/N 2011383 AND BELOW SCHEMATIC 1151 S/N 2011383 AND ABOVE SCHEMATIC1152 THRU 1158 S/N 2011383 AND BELOW SCHEMATIC1152 THRU 1158 S/N 2011383 AND ABOVE SCHEMATIC1152 AND 1153 S/N 2011821 AND ABOVE SCHEMATIC 1154 THRU 1158 S/N 2011821 AND ABOVE MODELS 1152 - 1153 - 1154 - 1155 - 1156 TROUBLE SHOOTING GUIDE GAS OVENSNo main fan cool down switch. If switch is closed and voltage Burner Switchpresent on one side only, replace switch Gas Pressure SwitchCheck for proper line voltage to Flame will not stay on Power Supply Ignition ControlFlame Sensor Pilot lamp is on, butthen the problem is usually with thetemperature bearings. TheInstallation and Operations Manual improper adjustment. Also check for wornPower Supply Check power supply at the DCDC Gearmotor this condition remove power from the time/temp surge in the incoming power lines. To eliminateswitch for 15 seconds, or if display stays on required. This should eliminate the problem. IfTROUBLE SHOOTING GUIDE ELECTRIC OVENS Air Pressure Switch Switch, HeatThis normally open switch should close when the adjustment knob to maximum temperature positionas follows MODEL Main fan runs after maintenance. Also, most of the problems WITH POWER OFF: To check resistance of thefor proper readings. If these readings are not achieved, replace thermocoupleConveyor will not run MODEL 1151 200 VAC THREE PHASE 60 HZ TROUBLESHOOTING GUIDE ELECTRIC OVENRelay, Main Fan Conveyor will not run S/N 2011383 and above Mercury Contactor Heater ElementsREFER TO PAGE REFER TO PAGE REFER TO PAGE REFER TO PAGE REFER TO PAGE 43STEPPER MOTOR DRIVE Conveyor will not run yellow wires, thermo 12 VAC Power Supplyred wire and 1 white wire Thermocouple Probe Power Supplyexperienced, such as a rolling of IMPINGER II CONVEYOR OVEN REMOVAL, INSTALLATION, AND ADJUSTMENTRELAY, DPST 1.Shut off power at main breaker TO REMOVE THE BLOWER WHEEL FOR PERIODIC CLEANING This is part of the burner blower motor assemblyMOTOR, BURNER BLOWER TO REMOVE BLOWER MOTORAIR PRESSURE SWITCH Page Page SOLENOID VALVE 1.Shut off power at main breaker 1.Shut off power at the main breaker5.Loosen pipe union in piping assembly HEATING ELEMENTS 1.Shut off power at main breakerIGNITION CONTROL 1.Shut off power at main breaker 2.Shut off gas at main line to the oven ORIFICE, MAIN BURNER4.Remove control compartment covers 5.Loosen 4 nuts holding manifold to burner capLAMP, PILOT BURNER LENS, PILOT LAMP 1.Remove gearmotor assembly see “GEARMOTOR” Above OPTICAL ENCODER ASSEMBLY7.To adjust optical encoder TACH. GENERATOR 1.Turn off power at main breakerD C MOTOR CONTROL BOARD 4.Reverse wires fastened to terminals A+ and A 1.Turn off power and remove conveyor5.Reverse wires fastened to terminals T1 and T2 1.Turn off power 2.Remove conveyorTRANSFORMER, TIME/TEMP. DISPLAY MODEL 1100 SERIES OVENS OHMS SWITCH, DISPLAY, SETOVEN TEMPERATURE SWITCH, ON/OFF TRANSFORMER, STEP DOWN/120 VAC DIP SWITCHES FOR 50 SEC. TO 30 MIN. TIMES maximum speed potrefer HALL EFFECT SENSOR - REPLACEMENT AIR PRESSURE SWITCH, BURNER OR OVEN CAVITY 4.Remove conveyor gear motor BURNER ALARM - REPLACEMENT8.Remove top control compartment brace 10.Assemble in reverse orderDESCRIPTION GENERAL –1100SERIESLETTER GENERAL 1100 SERIES BLOW UP 1136,1150,1151,1160 Thru1163 Page MODELS 1152 THRU CONTROL COMPARTMENT - FRONTLETTER DESCRIPTIONCONTROL COMPARTMENT – FRONT 1152-1158BLOW UP DESCRIPTION CONTROL COMPARTMENT – REARLETTER CONTROL COMPARTMENT - REAR BLOW UP MODELS AND ABOVE MODELS 1160-1163S/N 2011978 AND ABOVE CONTROL COMPARTMENT – REAR BLOW UPMODELS 1130-1136,1150,1151S/N 2011383 AND ABOVE DESCRIPTION CONTROL COMPARTMENT – REARLETTER Page MODELS 1152 THRU 1158 S/N 2011821 AND ABOVE CONTROL COMPARTMENT – REARLETTER DESCRIPTIONPage OVEN BACK ASSEMBLY – 1100 SERIES OVEN BACK ASSEMBLY – 1100 SERIES BLOW UP GEARMOTOR ASSEMBLY – 1100 SERIES GEARMOTOR ASSEMBLY – 1100 SERIES BLOW UP CONVEYOR/DOOR – 1100 SERIES CONVEYOR/DOOR – 1100 SERIES BLOW UP This page intentionally left blank This page intentionally left blank