Lincoln 1100 Series service manual then the problem is usually with thetemperature

Page 30

 

 

then the problem is usually with thetemperature

 

 

control board.

 

Temperature Control

If 120 VAC is present on the

 

Valve

temperature control board at load

 

 

terminal to neutral, check for voltageat Tempera

 

 

ture Control valve. If voltage is present, listen for

 

 

valve to open and close. Also check for

 

 

opens or shorts in the coil.

 

 

Replace if required.

Intermittent heating

Thermal Overload Of

Both the main fan motor and the

 

Main Fan and Burner

burner blower motor are equipped

 

Blower Motors

with internal thermal protection and

 

 

will cease to operate if overheatingoccurs. As the

 

 

motors overheat and then cool, this will cause the

 

 

unitsto cycle on and off intermittently.

 

 

This may be caused by improper ventilation or

 

 

preventativemaintenance. Also, most of the

 

 

problems listed under “Oven Will Not

 

 

Heat” can cause intermittent failure.

Conveyor will not run

3 Amp Fuse

Check and replace if defective.

 

Fuseholder

Check and replace if defective.

 

Fan Switch

Check for continuity between switch

 

 

terminals.

S/N 2011821 & Above

Conveyor Switch

Check for continuity between switch

Refer to Page 45

 

terminals.

 

Speed Adjustment

This is a 0 to 5 K ohm, 10 turn

 

Potentiometer.

WITH POWER OFF: Remove the red, black

 

 

and white pot. leads from the motor control

 

 

board at terminalsP1, P2 and P3. With a

 

 

digital multimeter, check the ohm reading

 

 

across the red lead to the black lead. This

 

 

reading shouldbe 5 K ohms ± 5% as the pot is

 

 

rotated from low to high.Place the meter leads on

 

 

the redlead and on the white lead.Rotating the

 

 

pot. slowly, from low to high, the meter reading

 

 

should show an even transition from 0 to

 

 

5 K ohms ± 5%. There should be

 

 

no dead or open spots through out

 

 

the 10 turns of the pot.

 

 

Check all three leads to ground.

 

 

There should be no continuity to

 

 

ground. If any of the above checks

 

 

fail, replace the pot.

 

DC Motor Control Board

Check for 120 VAC input to the

 

 

control board at terminals L1 and

 

 

L2. If not present, check the

 

 

conveyor switch and wiring back to the

 

 

3 amp fuse and then back to the power

 

 

source if necessary. If 120 VAC is

 

 

present at L1 and L2, check the VDC

 

 

output at terminals A+ and A-. If a

 

 

DC voltage is not present, check the

 

 

4 amp and the 1 amp fuses on the

30

Impinger II - 1100 Series Service Manual - International

Image 30
Contents MODEL 1100 SERIES SERVICE MANUALIMPINGER CONVEYOR OVENS INTERNATIONALTABLE OF CONTENTS SEQUENCE OF OPERATIONS 1104 thru the display into a temperature reading SEQUENCE OF OPERATION 1134 - 1135 - 1136 - S/N 2011383 and above SEQUENCE OF OPERATIONS 2011383 and above SEQUENCE OF OPERATIONS 1152 thru intervals to maintain desired temperature temperature reading by the display into a temperature readingSCHEMATIC SCHEMATIC SCHEMATIC 1134, 1135, 1150, S/N 2011383 AND BELOW SCHEMATIC 1134, 1135 S/N 2011383 AND ABOVE SCHEMATIC 1150 S/N 2011383 AND ABOVE SCHEMATIC 1136, S/N 2011383 AND BELOW SCHEMATIC 1136, S/N 2011383 AND ABOVE SCHEMATIC 1151 S/N 2011383 AND BELOW SCHEMATIC 1151 S/N 2011383 AND ABOVE SCHEMATIC1152 THRU 1158 S/N 2011383 AND BELOW SCHEMATIC1152 THRU 1158 S/N 2011383 AND ABOVE SCHEMATIC1152 AND 1153 S/N 2011821 AND ABOVE SCHEMATIC 1154 THRU 1158 S/N 2011821 AND ABOVE TROUBLE SHOOTING GUIDE GAS OVENS MODELS 1152 - 1153 - 1154 - 1155 - 1156No main fan cool down present on one side only, replace switch Burner Switchswitch. If switch is closed and voltage Gas Pressure SwitchCheck for proper line voltage to Flame Sensor Power Supply Ignition ControlFlame will not stay on Pilot lamp is on, butthen the problem is usually with thetemperature Power Supply improper adjustment. Also check for wornbearings. TheInstallation and Operations Manual Check power supply at the DCDC Gearmotor switch for 15 seconds, or if display stays on surge in the incoming power lines. To eliminatethis condition remove power from the time/temp required. This should eliminate the problem. IfTROUBLE SHOOTING GUIDE ELECTRIC OVENS This normally open switch should close when the Switch, HeatAir Pressure Switch adjustment knob to maximum temperature positionas follows MODEL Main fan runs after for proper readings. If these readings WITH POWER OFF: To check resistance of themaintenance. Also, most of the problems are not achieved, replace thermocoupleConveyor will not run TROUBLESHOOTING GUIDE ELECTRIC OVEN MODEL 1151 200 VAC THREE PHASE 60 HZRelay, Main Fan REFER TO PAGE REFER TO PAGE REFER TO PAGE Mercury Contactor Heater ElementsConveyor will not run S/N 2011383 and above REFER TO PAGE REFER TO PAGE 43STEPPER MOTOR DRIVE Conveyor will not run red wire and 1 white wire 12 VAC Power Supplyyellow wires, thermo Thermocouple Probe Power Supplyexperienced, such as a rolling of REMOVAL, INSTALLATION, AND ADJUSTMENT IMPINGER II CONVEYOR OVENRELAY, DPST 1.Shut off power at main breaker MOTOR, BURNER BLOWER This is part of the burner blower motor assemblyTO REMOVE THE BLOWER WHEEL FOR PERIODIC CLEANING TO REMOVE BLOWER MOTORAIR PRESSURE SWITCH Page Page 5.Loosen pipe union in piping assembly 1.Shut off power at the main breakerSOLENOID VALVE 1.Shut off power at main breaker HEATING ELEMENTS 1.Shut off power at main breakerIGNITION CONTROL 1.Shut off power at main breaker 4.Remove control compartment covers ORIFICE, MAIN BURNER2.Shut off gas at main line to the oven 5.Loosen 4 nuts holding manifold to burner capLAMP, PILOT BURNER LENS, PILOT LAMP 7.To adjust optical encoder OPTICAL ENCODER ASSEMBLY1.Remove gearmotor assembly see “GEARMOTOR” Above TACH. GENERATOR 1.Turn off power at main breakerD C MOTOR CONTROL BOARD 5.Reverse wires fastened to terminals T1 and T2 1.Turn off power and remove conveyor4.Reverse wires fastened to terminals A+ and A 1.Turn off power 2.Remove conveyorTRANSFORMER, TIME/TEMP. DISPLAY MODEL 1100 SERIES OVENS SWITCH, DISPLAY, SET OVEN TEMPERATUREOHMS SWITCH, ON/OFF TRANSFORMER, STEP DOWN/120 VAC DIP SWITCHES FOR 50 SEC. TO 30 MIN. TIMES maximum speed potrefer HALL EFFECT SENSOR - REPLACEMENT AIR PRESSURE SWITCH, BURNER OR OVEN CAVITY 8.Remove top control compartment brace BURNER ALARM - REPLACEMENT4.Remove conveyor gear motor 10.Assemble in reverse orderGENERAL –1100SERIES LETTERDESCRIPTION GENERAL 1100 SERIES BLOW UP 1136,1150,1151,1160 Thru1163 Page LETTER CONTROL COMPARTMENT - FRONTMODELS 1152 THRU DESCRIPTIONCONTROL COMPARTMENT – FRONT 1152-1158BLOW UP CONTROL COMPARTMENT – REAR LETTERDESCRIPTION CONTROL COMPARTMENT - REAR BLOW UP MODELS AND ABOVE CONTROL COMPARTMENT – REAR BLOW UP MODELS 1130-1136,1150,1151S/N 2011383 AND ABOVEMODELS 1160-1163S/N 2011978 AND ABOVE CONTROL COMPARTMENT – REAR LETTERDESCRIPTION Page LETTER CONTROL COMPARTMENT – REARMODELS 1152 THRU 1158 S/N 2011821 AND ABOVE DESCRIPTIONPage OVEN BACK ASSEMBLY – 1100 SERIES OVEN BACK ASSEMBLY – 1100 SERIES BLOW UP GEARMOTOR ASSEMBLY – 1100 SERIES GEARMOTOR ASSEMBLY – 1100 SERIES BLOW UP CONVEYOR/DOOR – 1100 SERIES CONVEYOR/DOOR – 1100 SERIES BLOW UP This page intentionally left blank This page intentionally left blank