Hoshizaki HWR68A(-D), HWR40A(-D), HUR96A(-D), HUR68A(-D) Removal and Replacement of Evaporator

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1)Turn off the power supply, and unplug the unit.

2)Remove the front panel, then remove the wire guard located below the display panel.

3)Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4)Very carefully slide out the refrigeration system. Support the evaporator as it clears the evaporator case.

5)Recover the refrigerant and store it in an approved container.

6)Remove the terminal cover on the compressor and disconnect the compressor wiring.

7)Remove the discharge, process, and suction pipes.

8)Remove the hold-down bolts, washers, rubber grommets, and sleeves.

9)Remove the compressor. Unpack the new compressor. Attach the rubber grommets and sleeves of the prior compressor.

10)Place the new compressor in position, and secure it using the bolts and washers.

11)Remove the drier, then place the new drier in position.

12)Remove the plugs from the suction, discharge and process pipes.

13)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

14)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

15)Evacuate the system, and charge it with refrigerant; see the nameplate for the required refrigerant charge.

16)Connect the terminals, then replace the terminal cover in its correct position.

17)Return the refrigeration unit to its proper position in the reverse order of the removal procedure.

18)Plug in the unit, and turn on the power supply.

D.Removal and Replacement of Evaporator

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

1)Turn off the power supply, and unplug the unit.

2)Remove the front panel, then remove the wire guard located below the display panel.

3)Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

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Contents Superior Degree Reliability Energy Star Contents Page Dimensions Specifications Nameplate RatingsUndercounter Model Names HUR40A, HUF40A Units mm 1a. HUR40A-D, HUF40A-D 2a. HWR40A-D, HWF40A-D HWR40A, HWF40A3a. HUR68A-D, HUF68A-D HUR68A, HUF68A4a. HWR68A-D, HWF68A-D HWR68A, HWF68AHUR96A Units mm 5a. HUR96A-D HWR96A Units mm 6a. HWR96A-D Evaporator Case II. General Information ConstructionRefrigerators Continuous Operating Mode Sequence of Operation and Timing ChartsSequence of Operation Operating Timing ChartFreezers Continuous Operating Mode Freezers Continuous Defrost End Defrost thermistor reaches defrost Refrigerators Energy Saving Operating ModeEnergy Board Self Check Minute Delay Freezers Energy Saving Operating ModeFreezers Energy Control Board Start-Up DelayThermistor Wiring Harness K151 Relay Wiring Harness K311Rear FrontGaining Access to Settings and Diagnostics Settings and DiagnosticsSwitching the Display Between Fahrenheit and Celsius F5 Temperature DisplayAdjusting the Setpoint Temperature Cabinet Temperature Correction calibration factor Later Section Settings and Diagnostics MenuDefrost Interval F0 Defrost Termination Temperature F1Setpoint Temperature Differential F2 Low Temperature Alarm Delay Time F4 High Temperature Alarm Delay Time F3Alarm History F6 Temperature Display Scale F5Operating Modes Compressor Run Time F7Continuous Perimeter Frame HeaterEnergy Saving Alarm Signals Alarm Code Problem III. Service Diagnosis Alarm CodesError Code Priority Description Alarm Display PriorityHigh Temperature Alarm E1 Alarm Details and CountermeasuresReset Options Possible CausesLow Temperature Alarm E2 High Pressure Alarm E4 Defrost Alarm E3Clogged Filter Alarm E7 Defrost Temperature Sensor Malfunction Alarm E8 Clogged Filter Sensor Malfunction Alarm E9 Control Board Error Alarms EA and ED Problem Possible Cause Remedy Diagnosis ChartProblem Possible Cause Remedy Problem Possible Cause Remedy Thermistor Check Service for Refrigerant Lines IV. Removal and Replacement of ComponentsRefrigerant Recovery BrazingEvacuation and Recharge Removal and Replacement of Compressor Removal and Replacement of Refrigeration UnitRemoval and Replacement of Evaporator Page Page Cabinet Thermistor Removal and Replacement of ThermistorsDefrost Thermistor Clogged Filter Thermistor sensorRemoval and Replacement of Defrost Heater Removal and Replacement of Door GasketRemoval and Replacement of Control Board Door Re-Hinging and Drawer Conversion Removal and Replacement of Fan MotorsCondenser Fan Motor Evaporator Fan MotorCleaning Cleaning and Maintenance InstructionsAir Filter MaintenanceShelves Drawers115/60/1 A2. HUR40A-D, HWR40A-D auxiliary code Q6 and later HUF40A-D, HWF40A-D C1. HUR68A, HWR68A auxiliary code Q5 and earlier C2. HUR68A-D, HWR68A-D auxiliary code Q6 and later HUF68A-D, HWF68A-D HUR96A-D, HWR96A-D