Hoshizaki HUR68A(-D), HWR40A(-D), HUR96A(-D), HUR40A(-D), HWR68A(-D) Evacuation and Recharge

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1)Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

2)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG Note: Because the pipes in the evaporator case are specially coated to resist corrosion,

it is important to make connections outside the evaporator case when possible. If it is necessary to braze inside the evaporator case, use sandpaper to remove the coating from the brazing connections before unbrazing the components.

3)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

3.Evacuation and Recharge

1)Attach a vacuum pump to the system using the low‑side access valve.

IMPORTANT

The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the vacuum pump. Open the low-side service manifold valve. Never allow the oil in the vacuum pump to flow backwards.

3)Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4)Close the low-side service manifold valve.

5)Turn off the vacuum pump. Disconnect the vacuum pump hose and attach it to a refrigerant service cylinder. Remember to loosen the connection, and purge the air from the hose. See the nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard No. 700 (latest edition) be used.

6)A liquid charge is required for charging an R-404A system and optional for charging an R-134a system. Invert the service cylinder and place it on scales. Open the low-side service manifold valve.

IMPORTANT

In order to prevent compressor damage, use caution in charging large quantities of liquid into the low side.

7)Allow the system to charge with liquid until the proper charge weight is met.

8)Close the refrigerant service cylinder access valve and disconnect the hose. Close the service manifold valve and disconnect the low-side hose.

9)Cap the access valve to prevent a possible leak.

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Contents Superior Degree Reliability Energy Star Contents Page Undercounter Model Names Specifications Nameplate RatingsDimensions HUR40A, HUF40A Units mm 1a. HUR40A-D, HUF40A-D 2a. HWR40A-D, HWF40A-D HWR40A, HWF40A3a. HUR68A-D, HUF68A-D HUR68A, HUF68A4a. HWR68A-D, HWF68A-D HWR68A, HWF68AHUR96A Units mm 5a. HUR96A-D HWR96A Units mm 6a. HWR96A-D Evaporator Case II. General Information ConstructionSequence of Operation Sequence of Operation and Timing ChartsRefrigerators Continuous Operating Mode Operating Timing ChartFreezers Continuous Operating Mode Freezers Continuous Defrost End Defrost thermistor reaches defrost Refrigerators Energy Saving Operating ModeEnergy Board Self Check Minute Delay Freezers Energy Saving Operating ModeFreezers Energy Control Board Start-Up DelayFront Relay Wiring Harness K311Thermistor Wiring Harness K151 RearGaining Access to Settings and Diagnostics Settings and DiagnosticsAdjusting the Setpoint Temperature Temperature DisplaySwitching the Display Between Fahrenheit and Celsius F5 Cabinet Temperature Correction calibration factor Later Section Settings and Diagnostics MenuDefrost Interval F0 Defrost Termination Temperature F1Setpoint Temperature Differential F2 Low Temperature Alarm Delay Time F4 High Temperature Alarm Delay Time F3Alarm History F6 Temperature Display Scale F5Operating Modes Compressor Run Time F7Energy Saving Perimeter Frame HeaterContinuous Alarm Signals Alarm Code Problem III. Service Diagnosis Alarm CodesError Code Priority Description Alarm Display PriorityPossible Causes Alarm Details and CountermeasuresHigh Temperature Alarm E1 Reset OptionsLow Temperature Alarm E2 High Pressure Alarm E4 Defrost Alarm E3Clogged Filter Alarm E7 Defrost Temperature Sensor Malfunction Alarm E8 Clogged Filter Sensor Malfunction Alarm E9 Control Board Error Alarms EA and ED Problem Possible Cause Remedy Diagnosis ChartProblem Possible Cause Remedy Problem Possible Cause Remedy Thermistor Check Brazing IV. Removal and Replacement of ComponentsService for Refrigerant Lines Refrigerant RecoveryEvacuation and Recharge Removal and Replacement of Compressor Removal and Replacement of Refrigeration UnitRemoval and Replacement of Evaporator Page Page Clogged Filter Thermistor sensor Removal and Replacement of ThermistorsCabinet Thermistor Defrost ThermistorRemoval and Replacement of Defrost Heater Removal and Replacement of Door GasketRemoval and Replacement of Control Board Evaporator Fan Motor Removal and Replacement of Fan MotorsDoor Re-Hinging and Drawer Conversion Condenser Fan MotorCleaning Cleaning and Maintenance InstructionsDrawers MaintenanceAir Filter Shelves115/60/1 A2. HUR40A-D, HWR40A-D auxiliary code Q6 and later HUF40A-D, HWF40A-D C1. HUR68A, HWR68A auxiliary code Q5 and earlier C2. HUR68A-D, HWR68A-D auxiliary code Q6 and later HUF68A-D, HWF68A-D HUR96A-D, HWR96A-D
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