Hoshizaki HWR68A(-D), HWR40A(-D), HUR96A(-D), HUR68A(-D) Removal and Replacement of Control Board

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I. Removal and Replacement of Control Board

IMPORTANT

When receiving a service call, please ask the customer to turn the power off, then turn it back on and monitor the condition for awhile. Even if the control board malfunctions for some reason, it may resume normal operation after the power is turned off once.

CAUTION

1.Fragile, handle very carefully.

2.The control board contains integrated circuits, which are susceptible to failure due to static discharge. It is especially important to touch the metal part of the unit when handling or replacing the board.

3.Do not touch the electronic devices on the board or the back of the board to prevent damage to the board.

4.Do not attempt to repair the board in the field. Always replace the whole board assembly if it goes bad.

5.Do not short out power supply to test for voltage.

6.Keep the thermistor leads, clogged filter sensor leads, and pressure switch leads at least 1.5" away from high voltage leads (AC 100 volts or more) to protect against electrical noise.

1)Turn off power and unplug the unit.

2)Remove the front panel.

3)Remove the wire guard, then remove all wiring connections at the bottom of the control box.

4)Remove the control box by loosening the 4×8 T2 screw securing the bottom control box bracket to the evaporator case cover.

5)Remove the three 4×8 T2 screws from the control box top and bottom, then carefully remove the control box cover.

6)Unhook all wiring connections to the control board.

7)Remove the control board by carefully removing the four 4×8 T2 attachment screws.

8)Identify the part number and software revision of the new board and make sure it is interchangeable with the old board.

9)Install the new board in the control box taking care not to damage it.

10)Hook all wiring connections back to the control board.

11)Check to make sure that the switches and buttons line up appropriately on the display panel and that they operate.

12)Replace all panels and guards.

13)Plug in the unit and turn on the power supply.

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Contents Superior Degree Reliability Energy Star Contents Page Specifications Nameplate Ratings DimensionsUndercounter Model Names HUR40A, HUF40A Units mm 1a. HUR40A-D, HUF40A-D HWR40A, HWF40A 2a. HWR40A-D, HWF40A-DHUR68A, HUF68A 3a. HUR68A-D, HUF68A-DHWR68A, HWF68A 4a. HWR68A-D, HWF68A-DHUR96A Units mm 5a. HUR96A-D HWR96A Units mm 6a. HWR96A-D II. General Information Construction Evaporator CaseSequence of Operation and Timing Charts Refrigerators Continuous Operating ModeSequence of Operation Timing Chart OperatingFreezers Continuous Operating Mode Freezers Continuous Refrigerators Energy Saving Operating Mode Defrost End Defrost thermistor reaches defrostEnergy Freezers Energy Saving Operating Mode Board Self Check Minute DelayFreezers Energy Start-Up Delay Control BoardRear Relay Wiring Harness K311Thermistor Wiring Harness K151 FrontSettings and Diagnostics Gaining Access to Settings and DiagnosticsTemperature Display Switching the Display Between Fahrenheit and Celsius F5Adjusting the Setpoint Temperature Cabinet Temperature Correction calibration factor Settings and Diagnostics Menu Later SectionDefrost Termination Temperature F1 Defrost Interval F0Setpoint Temperature Differential F2 High Temperature Alarm Delay Time F3 Low Temperature Alarm Delay Time F4Temperature Display Scale F5 Alarm History F6Compressor Run Time F7 Operating ModesPerimeter Frame Heater ContinuousEnergy Saving III. Service Diagnosis Alarm Codes Alarm Signals Alarm Code ProblemAlarm Display Priority Error Code Priority DescriptionReset Options Alarm Details and CountermeasuresHigh Temperature Alarm E1 Possible CausesLow Temperature Alarm E2 Defrost Alarm E3 High Pressure Alarm E4Clogged Filter Alarm E7 Defrost Temperature Sensor Malfunction Alarm E8 Clogged Filter Sensor Malfunction Alarm E9 Control Board Error Alarms EA and ED Diagnosis Chart Problem Possible Cause RemedyProblem Possible Cause Remedy Problem Possible Cause Remedy Thermistor Check Refrigerant Recovery IV. Removal and Replacement of ComponentsService for Refrigerant Lines BrazingEvacuation and Recharge Removal and Replacement of Refrigeration Unit Removal and Replacement of CompressorRemoval and Replacement of Evaporator Page Page Defrost Thermistor Removal and Replacement of ThermistorsCabinet Thermistor Clogged Filter Thermistor sensorRemoval and Replacement of Door Gasket Removal and Replacement of Defrost HeaterRemoval and Replacement of Control Board Condenser Fan Motor Removal and Replacement of Fan MotorsDoor Re-Hinging and Drawer Conversion Evaporator Fan MotorCleaning and Maintenance Instructions CleaningShelves MaintenanceAir Filter Drawers115/60/1 A2. HUR40A-D, HWR40A-D auxiliary code Q6 and later HUF40A-D, HWF40A-D C1. HUR68A, HWR68A auxiliary code Q5 and earlier C2. HUR68A-D, HWR68A-D auxiliary code Q6 and later HUF68A-D, HWF68A-D HUR96A-D, HWR96A-D