Hoshizaki HUR96A(-D) IV. Removal and Replacement of Components, Service for Refrigerant Lines

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IV. Removal and Replacement of Components

IMPORTANT

1.Ensure all components, fasteners, and thumbscrews are securely in place after the equipment is serviced.

2.The Polyol Ester (POE) oils used in all units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.

3.Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.

4.Do not leave the system open for longer than 15 minutes when replacing or servicing parts.

A.Service for Refrigerant Lines

WARNING

Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

1. Refrigerant Recovery

The undercounter unit is provided with a refrigerant access valve. Using proper refrigerant practices, recover the refrigerant from the access valve and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

2. Brazing

WARNING

1.R-404A and R-134a are not flammable at atmospheric pressure and temperatures up to 176°F (80°C).

2.R-404A and R-134a themselves are not explosive or poisonous. However, when exposed to high temperatures (open flames), these refrigerants can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

3.Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

4.Do not use silver alloy or copper alloy containing arsenic.

5.Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

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Contents Superior Degree Reliability Energy Star Contents Page Dimensions Specifications Nameplate RatingsUndercounter Model Names HUR40A, HUF40A Units mm 1a. HUR40A-D, HUF40A-D HWR40A, HWF40A 2a. HWR40A-D, HWF40A-DHUR68A, HUF68A 3a. HUR68A-D, HUF68A-DHWR68A, HWF68A 4a. HWR68A-D, HWF68A-DHUR96A Units mm 5a. HUR96A-D HWR96A Units mm 6a. HWR96A-D II. General Information Construction Evaporator CaseRefrigerators Continuous Operating Mode Sequence of Operation and Timing ChartsSequence of Operation Timing Chart OperatingFreezers Continuous Operating Mode Freezers Continuous Refrigerators Energy Saving Operating Mode Defrost End Defrost thermistor reaches defrostEnergy Freezers Energy Saving Operating Mode Board Self Check Minute DelayFreezers Energy Start-Up Delay Control BoardRear Relay Wiring Harness K311Thermistor Wiring Harness K151 FrontSettings and Diagnostics Gaining Access to Settings and DiagnosticsSwitching the Display Between Fahrenheit and Celsius F5 Temperature DisplayAdjusting the Setpoint Temperature Cabinet Temperature Correction calibration factor Settings and Diagnostics Menu Later SectionDefrost Termination Temperature F1 Defrost Interval F0Setpoint Temperature Differential F2 High Temperature Alarm Delay Time F3 Low Temperature Alarm Delay Time F4Temperature Display Scale F5 Alarm History F6Compressor Run Time F7 Operating ModesContinuous Perimeter Frame HeaterEnergy Saving III. Service Diagnosis Alarm Codes Alarm Signals Alarm Code ProblemAlarm Display Priority Error Code Priority DescriptionReset Options Alarm Details and CountermeasuresHigh Temperature Alarm E1 Possible CausesLow Temperature Alarm E2 Defrost Alarm E3 High Pressure Alarm E4Clogged Filter Alarm E7 Defrost Temperature Sensor Malfunction Alarm E8 Clogged Filter Sensor Malfunction Alarm E9 Control Board Error Alarms EA and ED Diagnosis Chart Problem Possible Cause RemedyProblem Possible Cause Remedy Problem Possible Cause Remedy Thermistor Check Refrigerant Recovery IV. Removal and Replacement of ComponentsService for Refrigerant Lines BrazingEvacuation and Recharge Removal and Replacement of Refrigeration Unit Removal and Replacement of CompressorRemoval and Replacement of Evaporator Page Page Defrost Thermistor Removal and Replacement of ThermistorsCabinet Thermistor Clogged Filter Thermistor sensorRemoval and Replacement of Door Gasket Removal and Replacement of Defrost HeaterRemoval and Replacement of Control Board Condenser Fan Motor Removal and Replacement of Fan MotorsDoor Re-Hinging and Drawer Conversion Evaporator Fan MotorCleaning and Maintenance Instructions CleaningShelves MaintenanceAir Filter Drawers115/60/1 A2. HUR40A-D, HWR40A-D auxiliary code Q6 and later HUF40A-D, HWF40A-D C1. HUR68A, HWR68A auxiliary code Q5 and earlier C2. HUR68A-D, HWR68A-D auxiliary code Q6 and later HUF68A-D, HWF68A-D HUR96A-D, HWR96A-D